ABB India has inaugurated one of the first smart factories in Bangalore for the production of electrical protection and connection solutions. The facility will be located on the existing factory premises of Nelamangala in Bangalore, the start-up and IT capital of India. The smart factory enables continuous monitoring of the production process through visualisation of operational data, to increase efficiency and flexibility of the manufacturing process.
The smart production line can track and display operational performance parameters across the entire manufacturing chain in real time. The factory also has digital lifecycle management with interconnected automation components, machines as well as data about processes and products. Real-time feeds monitor the entire manufacturing process.
Remote access and wireless communication with Radio Frequency Identification Devices (RFID) manage the production process, work orders and testing parameters. Taking the Make in India initiative to the next level of precision and smart technology, the newest member of the portfolio, Emax 2, includes product line features such as product assembly on track guided vehicles (TGV) powered by electric motors on a closed loop track.
“ABB has continued to invest in building capacity to cater to the evolving trends in the Indian market and bridging them with best-in-class global technology,” said Sanjeev Sharma, Managing Director of ABB India.
The smart factory, which is part of ABB’s manufacturing 19-acre Nelamangala campus, will house the production line for the entire range of ABB’s protection and connection business, which helps to protect power systems from surges and enables a reliable power supply for various installations.
The Bangalore facility will manufacture ABB’s range of air and moulded case circuit breakers, electronic and thermal relays, contactors, pilot devices and ABB’s latest range of plug and play low-voltage circuit breaker, Emax 2. The products are key in optimising resources, reducing energy and life-cycle costs and boosting the productivity of industrial installations across sectors like process industries (cement, textile, chemicals, and metals), marine, data centers and automotive.