Bansal Wire unveils steel wire manufacturing facility in Dadri

By Staff Report April 11, 2025 11:12 am IST

Massive 3.6 lakh MTPA (Metric Tons Per Annum) capacity plant set to redefine wire manufacturing with advanced tech, sustainable practices.

Bansal Wire Industries Ltd. (BWIL), a stainless steel wire manufacturer, inaugurated its largest cutting-edge facility in Dadri. With a current production capacity of 3.6 lakh MTPA, the facility is poised to scale up to 4.2 lakh MTPA by H1 FY26. BWIL’s total infrastructure is capable of supporting up to 6 Lakh MTPA. The plant positions Bansal Wire at the forefront of the steel wire industry.

The facility is designed to serve high-growth sectors such as Automotive, Agriculture, Power & Transmission, Construction, and General Engineering.

The facility features solar power generation, rainwater harvesting, energy-efficient machinery, and an acid-free wire cleaning process. An on-site Effluent Treatment Plant (ETP) and extensive landscaping reinforce its green footprint.

The plant houses a fully equipped R&D Centre to develop high-performance wires like Induction Tempered, Oil Tempered, LRPC, and Brass Coated Reinforced Wires for key sectors including automotive, construction, agriculture, and power.

Driving Innovation, Sustainability, and Community Impact

The new plant is designed to meet international benchmarks in automation, environmental compliance, and worker safety. Key features include:

·         Advanced Automation: Equipped with high-speed precision machines and a soon-to-be-launched R&D centre for next-gen product development.

·         Green Manufacturing: Integration of solar power systems, rainwater harvesting, zero-acid sand belt cleaning, and a robust Effluent Treatment Plant (ETP) to minimize environmental impact.

·         Excellent Certifications: ISO 9001 and IATF 16949 compliant, with ISO 14001 and ISO 45001 certifications underway — ensuring quality, safety, and environmental standards.

·         Local Empowerment: The plant has generated hundreds of direct and indirect employment opportunities and is committed to uplifting surrounding communities through skill training and infrastructure support.

Upcoming Product Lines

The facility will soon commence manufacturing a wider range of premium and industrial-grade wires, including:

·         Induction Tempered Wire

·         Oil Tempered Wire

·         Brass Coated Hose Reinforced Wire

·         Low Relaxation Pre-Stressed Concrete (LRPC) Wire

·         Tyre Cord Wire

These products are expected to meet both domestic and export demands, particularly in critical sectors like construction, transport, and industrial automation.