Welding remains a vital joining process in the metalworking industry and requires in-depth specialist knowledge and skill. Despite the attractive salary, the number of young people taking up this profession continues to decline, as it is often regarded as unappealing, harmful to health, and dirty. This is where cobots come in. They make welding more exciting, safe , and profitable—even for small batch sizes.

Several types of cobots (collaborative robots), such as mobile individual workstations or fully enclosed one—or two-station solutions, are available. Technical equipment is present, including robot tracks, turn/tilt positioners, automatic extraction systems, and safety doors. High-tech welding machines, processes, and software solutions for offline programming are frequently part of the standard equipment.

Times have changed, and welding is increasingly becoming a high-tech profession. With increasing productivity in commercial and industrial enterprises, welding automation will counteract the growing shortage of skilled workers and make the profession cleaner, safer, and more appealing. The career ladder for welders is now high and ranges from that of a welding specialist to that of an international welding engineer (IWE).

The major advantages of cobot welding systems

Even the best welding professionals can’t produce welds around the clock with consistent quality. Conversely, Cobots master this task with ease and guarantee 100% reproducible, identical welds. Equipped with modern welding machines from Fronius, such as the TPS 400i CMT or the Multiprocess version iWave 400i AC/DC CMT, a wide range of metals can be welded, including steel, stainless steel, aluminium, copper, and titanium. Innovative Welding Packages, such as Low Spatter Control (LSC), Pulse Multi Control (PMC), or the world-famous Cold Metal Transfer (CMT), can also be used.

The LSC function produces a modified, low-spatter dip transfer arc with an increased deposition rate. PMC offers an optimised pulsed arc with stabilisers for penetration and arc length, ensuring the best welding quality and high welding speeds. CMT combines a new type of droplet detachment with a reversing wire motion, whereby the heat input is lower than a conventional dip transfer arc. This makes the process particularly suitable for thin sheet welding.

“One of the major advantages of cobot welding systems, especially the Fronius systems, is how easy and intuitive it is to program the welding processes. This makes getting started with automated welding much easier,” emphasises Christian Neuhofer IWS, Product Manager at Fronius International.

Three steps to the welding program

You need welding experience and sound programming skills to program an industrial robot. It’s a completely different story with cobots. With Fronius systems, you simply grab the welding torch, guide it to the starting point, select the right welding torch position, and press the save button on the control handle. Then, you set the contour points along the welding sequence to the endpoint. These points are saved at the touch of a button and form the welding path. Once this has been created, the welding process is programmed intuitively via drag & drop using the graphical user interface of the teach pendant.

“Compared to programming industrial robots, cobot teaching requires hardly any application training. Welding specialists, in particular, who are used to working with touchscreens and have some computer skills, can weld their first components after just a few hours,” explains Neuhofer.

Valid welding parameters from your smartphone

With the WeldConnect app, welding specialists always have a personal parameter manager at hand. The online welding assistant offers professional support in selecting suitable welding parameters. These can be saved as a job and transferred to the Cobot system’s welding machine via NFC signal so welders can get started with welding immediately.

The WeldConnect app can store numerous jobs that can be accessed at any time. Young welding specialists who are used to using smartphones appreciate the app, as it provides reliable welding parameters for a wide range of tasks. The WeldConnect app and cobots are helping to alleviate the shortage of skilled workers and make welding an appealing career choice again.

Mobile and flexible use: the CWC-mobile from Fronius

The mobile cobot system offers an intelligent combination of mobility, advanced welding technology, and outstanding value. It makes it easier for smaller workshops, in particular, to introduce automated welding technology. Due to retractable transport rollers, the system is also suitable for welding larger components.

“Those who need to weld larger items such as excavator buckets can easily push the CWC-mobile to the ready-to-weld component,” says Neuhofer, highlighting the system’s versatility.

In addition to its flexibility when welding, the CE-certified cobot system offers no-compromise safety: the power and torque limiter for the articulated arm, mobile welding fume extraction, movable glare shield, and standard-compliant personal protective equipment (PPE)—consisting of puncture-proof gloves, welding helmet, and protective clothing—protect against illness and injuries. This means the CWC-mobile fully meets the requirements of the European Machinery Directive, the precondition for CE certification.

Single and dual systems to suit component dimensions and requirements 

With the CWC-S and the CWC-D, Fronius offers two fully enclosed cobot welding cells for one- and two-station operation.

The CWC-D two-station solution is ideal for welding components up to 3 meters. If you remove the central partition wall that is screwed to the welding table, this creates an extended work surface of 3,000 x 1,000 x 600 mm for one-station operation.

“With two-station operation, the system enables welding to be carried out in parallel to set up and is ideal for small-series production of components with a maximum side length of 1.5 meters. While welding is being carried out on one side, the other side can be equipped to increase productivity. Both stations can weld components weighing up to 2 tons,” explains Neuhofer.

The smaller, compact CWC-S has been specially developed for components that are no wider than 1.5 meters. Turn and turn/tilt positioners are available for the CWC-S single system and the CWC-D dual system for circumferential welding of cylindrical components. The turn positioner is optionally available with a tailstock on the longitudinal axis. The Coordinated Motion software option, available for all positioners, enables the welding torch and positioner to move in sync. The Robacta Reamer V torch cleaning station is available in the range as an accessory.

Bringing together cobots and welding robots

The fully enclosed Fronius cobot welding systems CWC-S and CWC-D enable seamless changeover from cobot to robot mode. In this mode, the power/torque monitoring and the speed limiter of 250 mm/s are deactivated, allowing speeds of up to 2 m/s. Suppose programming is performed with the iPendant robot controller, in addition to high articulated arm speeds. In that case, more complex movement sequences can also be carried out and devices can be controlled in robot mode. This allows the full potential of the systems to be unleashed, giving a significant boost to productivity.

Cobots are an ideal way to get started in the world of automation. They enable the robot’s workings to be understood through manual teaching and the kinematics to be learned without a high risk of injury. Welding specialists benefit from a better understanding of the kinematic processes, which is an advantage, especially when starting to work with robotic welding later on.

Increase productivity with offline programming.

With the Fronius Pathfinder offline programming software, welding processes can be programmed independently of the cobot welding system, without interrupting ongoing production. Unlike manual teaching, the software enables welds to be copied and mirrored, scanning processes to be created, and complex movement sequences to be simulated. This minimises downtime and increases productivity by up to 80%, especially for complex component geometries. The program is transferred to the welding cell as soon as it is created and manually adjusted if necessary. Another advantage of Fronius is that the software and welding system come from a single source and work perfectly together.

High level of safety with Fronius cobots

Fronius worked with an external safety inspector to conduct intensive safety tests, delivering impressive results. These tests included unsuccessful attempts to pierce a glove with wire. The impact force of the gas nozzle and the edges of the torch holder were also measured and lie safely within the defined limits. Of particular note is that the water-cooled welding torches are lukewarm within seconds, effectively minimising the risk of burns. All these results confirmed that Fronius products meet the highest safety standards and ensure maximum safety.

Mobil Delvac Modern™ 15W-40 enhances mining efficiency, reduces fuel consumption, extends equipment life, and provides operational cost savings.

India, the world’s third-largest petroleum consumer, is dominant in producing iron ore and coal. Data suggests that the mining industry has the potential to help advance the country towards becoming a USD30 trillion economy by 2047. According to the Ministry of Statistics and Programme Implementation (MOSPI), India’s mining GDP increased from ₹. 76,877 crores (US$ 9.25 billion) in the third quarter of FY23to ₹. 82,680 crores (US$ 9.95 billion)in the third quarter of FY24. Major minerals like limestone, steel, coal and gold have only shown an upward trend.

Additionally, several initiatives like granting exploration licenses to attract private players and signing MOUs with various countries like the Republic of Cote d’Ivoire and Argentina in the recent past highlight India’s ambition to become self-reliant and bolster its mining industry.

Mobil™ delivers superior machinery health for mining operations

Equipment breakdowns can lead to costly delays and reduced productivity for mining operators. Mobil Delvac Modern™ 15W-40 Advanced Fleet lubricant is designed to keep machinery operating at peak efficiency, reducing the risk of wear and unexpected downtime. Offering highperformance lubrication extends engine life and minimises operating costs, which are critical to meeting industry demands and maximising output in challenging mining environments.

Key features of Mobil Delvac Modern™ 15W40 for mining include:

Soot-viscosity control: This property minimises engine deposits, maintaining efficiency and extending lubricant and engine life.

Reduced oil consumption: Optimising oil use lowers overall costs, a major consideration for continuous operation fleets.

Corrosion protection and extended drain intervals: Superior TBN retention reduces maintenance needs, enhancing long-term durability.

Thermal stability and wear resistance: Ensures superior performance even under extreme temperatures and heavy loads.

Mobil™’s comprehensive solutions for mining efficiency

The mining industry faces unique challenges, from extreme operational demands to stringent cost controls and environmental regulations. Mobil™ goes beyond offering premium lubricants; it delivers tailored solutions that address these diverse and complex issues, making it a prominent lubricant player in the mining sector.

Mobil Delvac Modern™ 15W-40 is specifically engineered to enhance operational efficiency, reduce fuel consumption, and optimise equipment longevity. This lubricant is backed by rigorous testing, demonstrating measurable fuel economy gains for mining fleets. By combining innovation and proven expertise, Mobil™ helps mining companies minimise costs, improve operational reliability, and achieve their business objectives in a rapidly evolving landscape.

Mobil™ Delvac: Proven efficiency gains

A recent trial with a commercial diesel vehicle operating in India showcased the measurable impact of Mobil Delvac Modern™ 15W-40 over another higher-viscosity commercial vehicle engine oil. The testing vehicle—a 5-litre, 4-cylinder BS6 Diesel Engine in an 18.5-ton rigid truck—underwent performance evaluation on a chassis dynamometer setup and fuel consumption measurement for Mobil™ engine oil and competition oil. Mobil Delvac Modern™ 15W-40 achieved a fuel economy benefit of 0.8% in city driving conditions & 1.2% in highway driving conditions over the competition’s engine oil.*

This demonstrates Mobil™’s ability to deliver consistent savings for mining operators by enhancing overall efficiency and reducing fuel costs.

Mobil™: Empowering the future of mining

Mobil™ is a trusted ally in the mining industry. It offers more than just lubricants—it provides comprehensive solutions that drive operational efficiency, cost savings, and equipment longevity. By leveraging innovative technology and extensive expertise, Mobil Delvac Modern™ 15W40 enhances the health and productivity of mining machinery, helping operators minimise downtime, optimise fuel use, and extend machinery life.

(Exxon Mobil Corporation has numerous affiliates, many with names that include ExxonMobil, Exxon, Esso and Mobil. For convenience and simplicity, those terms and references to “corporation”, “company”, “ExxonMobil”, “EM”, and other similar terms are used for convenience and may refer to one or
more specific affiliates or affiliate groups.)

*The fuel economy trials were done on a chassis dynamometer as per the “overall bus driving cycle”, which replicates a realistic Indian driving condition.

For more information, visit www.mobil.in/ business

The future is intelligent, connected, and efficient

The rising demand for efficiency, cost-effectiveness, and sustainability has accelerated the adoption of smart automation. This transformative approach integrates advanced technology to enhance productivity, streamline operations, and minimise errors. HMS Networks, a global leader in industrial communication and IIoT (Industrial Internet of Things) solutions, is at the forefront of this revolution with its suite of cutting-edge brands: Anybus, Ewon, Intesis, Ixxat, and Red Lion.

Smart automation integrates advanced technologies – IoT, AI, and data analytics with traditional industrial processes to increase efficiency, scalability, and decision-making. It goes beyond mechanisation by enabling machines and systems to communicate, learn, and adapt to dynamic industrial environments. This transformation fosters improved productivity, reduced downtime, and significant cost savings.

HMS Networks: Bridging communication gaps

A critical enabler of smart automation is seamless communication between devices, systems, and networks. HMS Networks specialises in providing connectivity solutions that overcome the challenge of integrating diverse industrial protocols. Here’s how its brands play a pivotal role in advancing smart automation:

Anybus: Universal connectivity

Anybus offers a comprehensive range of gateways and embedded solutions that connect industrial devices and systems regardless of protocol or vendor. Integrating legacy systems with modern automation technologies or enabling communication between devices in IIoT (Industrial Internet of Things) environments, Anybus ensures reliable and secure data exchange.

For example, with the Anybus Diagnostics solutions, industries can monitor and troubleshoot communication networks like Profibus and Profinet, ensuring uptime and efficiency, which can help sectors like petrochemicals and pharmaceuticals.

Ewon: Remote monitoring and control

The Ewon brand specialises in secure remote access and monitoring solutions for industrial machines. Ewon enables real-time data collection, analysis, and remote troubleshooting through its flexible and cosy product lines. This is invaluable for industries striving to reduce travel costs, optimise maintenance schedules, and enhance operational uptime.

Intesis: Building automation excellence

Intesis caters to integrating smart buildings and HVAC (Heating, Ventilation, and Air Conditioning). Its gateways allow seamless communication between building automation protocols like KNX, Modbus, and BACnet. Intesis helps reduce energy consumption and enhances occupant comfort in smart buildings with centralised monitoring and control.

Ixxat: Reliable safety and networking

Safety and functional reliability are paramount in industrial environments, and Ixxat delivers on both fronts. Its solutions for functional safety, automotive communication, and embedded networking ensure smooth and secure operations. Ixxat products are valuable in industries requiring high-speed, real-time communication, such as robotics and automotive manufacturing.

Red Lion: Industrial data visibility

The latest addition to the HMS family is Red Lion, which specialises in industrial automation and networking solutions. Its portfolio includes HMIs (Human Machine Interfaces), data acquisition, and visualisation tools that provide actionable insights into industrial operations. With Red Lion, businesses can unlock the power of their data to drive efficiency and informed decision-making.

Driving the Future of Automation

HMS Networks is committed to reshaping industries worldwide. By combining cutting-edge technologies with robust communication expertise, HMS enables businesses to achieve seamless integration, smarter operations, and greater sustainability.

Whether it’s reducing factory downtime, enabling predictive maintenance, or connecting industrial devices across global networks, HMS Networks and its brands meet the needs of today’s industries while paving the way for a smarter, more connected future.

India’s journey toward economic growth and industrial modernisation faces a critical roadblock: a staggering $20 billion credit gap in equipment financing. This funding shortfall hampers businesses, particularly MSMEs, in acquiring the machinery and tools necessary to thrive in a highly competitive global economy. Addressing this gap will drive productivity, foster innovation, and accelerate India’s economic ascent.

Understanding the credit gap The scale of India’s equipment financing shortfall is massive. With over 63 million MSMEs contributing nearly 30% to the GDP, their lack of access to essential equipment financing limits their ability to scale operations and improve efficiency. Without the requisite machinery, the manufacturing, construction, and agriculture sectors struggle to reach their potential.

Several systemic challenges contribute to this significant credit gap. Lenders do not view equipment financing as productive asset financing, a critical gap in the lending ecosystem. Additionally, many small and medium enterprises need more collateral, deterring lenders from extending credit. Financial institutions often consider equipment financing as high-risk due to the uncertainty of asset utilisation and potential depreciation. Furthermore, many micro-equipment assets remain unfunded, primarily due to challenges in understanding their identity or the fragmented nature of their distribution systems. Traditional financing methods also involve lengthy and tiring procedures, discouraging MSMEs from seeking loans.

A bridge to increasing financing solutions

Addressing this issue requires a multipronged approach. The government must expand initiatives like the Credit Guarantee Fund Trust for Micro and Small Enterprises (CGTMSE) to include equipment financing and mitigate lenders’ risks. In other words, through policy support and subsidies, the government is the first line of defence in the war to overcome credit starvation.

Fintech firms and NBFCs that serve the MSME segment are well-positioned to play a transformative role. By leveraging cashflow-based underwriting models, they are actively bridging this gap, particularly in underserved tier-2 and tier-3 towns, where financing micro-equipment assets can be a powerful catalyst for economic growth. Through tailored financing solutions such as pay-per-use models, revenue-based repayment schemes, and the integration of advanced technology for loan processing, NBFCs can enhance accessibility and meet the diverse needs of MSMEs.

Additionally, building partnerships with OEMs and utilising sector-specific data allows companies to design innovative, customised financing models. This ensures that credit reaches the last mile, empowering MSMEs to scale operations efficiently.

The benefits of a strong equipment financing ecosystem

Closing the $20 billion credit gap is a dream that can only be achieved by taking a mixture of small and big leaps, unleashing a ripple effect of benefits across India’s economy. Access to modern equipment will increase productivity and efficiency and drive the profitability of businesses. Expanding business operations also increases employment opportunities, especially in labour-intensive industries. Moreover, a robust equipment financing ecosystem would empower MSMEs, the backbone of India’s economy, for sustainable development and global competitiveness.

Bridging India’s equipment financing gap is an economic necessity and strategically imperative. By adopting innovative solutions, simplifying access, and fostering public-private collaboration, India can create a financing ecosystem that fuels entrepreneurship, drives industrial growth, and secures its place as a global economic powerhouse. The time to act is now, as every step toward closing this gap is a step toward realising India’s vast potential.

BKT will be present at Stall O.G10 in Bauma ConExpo India 2024, which is to be held at the India Expo Centre, Greater Noida, from December 11 to 14, 2024 with their robust range of tires for construction and industrial applications.

BKT Tires, a global player in the off-highway tire industry, will participate at Bauma ConExpo India 2024, held at the India Expo Centre, Greater Noida, from December 11 to 14, 2024. BKT will showcase its extensive product portfolio under the banner of “Bharat  Ka Tire”—a brand promise that reflects products such as “Built-in Bharat; Built for Bharat and Building  Bharat.”

BKT’s display will feature a curated selection of high-performance tires specifically engineered to meet the diverse demands of India’s industrial, and construction sectors. The lineup includes advanced models focused on durability, load capacity, and enhanced traction, for supporting India’s critical infrastructure projects. From robust industrial tires like the EARTHMAX SR31, built for heavy-duty applications, to the AIROMAX  AM27, ideal for high-speed mobile cranes, each product on display enhances operational efficiency and withstands India’s challenging terrains. Other showcased models, such as the XL GRIP ULTRA, MAGLIFT STD, and LIFTMAX  LM81, further demonstrate BKT’s versatility in catering to specialised industry needs with precision and performance. 

Rajiv Poddar, Joint Managing Director of BKT, commented, “We proudly showcase tire solutions Bauma ConExpo India 2024 built for the Indian market to support the nation’s development. We aim to strengthen our connection with Indian customers and reinforce our commitment to delivering innovative, reliable, high-performance tires that drive productivity across industrial and construction sectors.” 

These tires represent BKT’s commitment to innovation, quality, and sustainability. The BKT team is thrilled to engage with industry professionals, showcase its expertise, and exchange insights on enhancing operational efficiency and sustainability. 

Visitors can experience BKT’s tire solutions at Stall 0.G10 and witness the tire technology crafted to meet the evolving needs of the construction and industrial sectors. 

Successful automation involves empowering humans to use technology rather than replacing them and ensuring a prosperous future. Mainak Ray, Director of Manufacturing Operations (India & APAC), Radio Design, emphasises the importance of maintaining human skills with automation in the manufacturing sector.

Automation is an imperative tool in the manufacturing sector that improves efficiency and growth. From assembly lines to predictive maintenance, automation has reshaped companies’ operations, offering unparalleled efficiencies, precision, and cost savings. However, while automation offers advantages, it also raises the challenge of balancing machine roles with human skills without compromising valuable assets.

Automation improves efficiency gains, reduces costs, ensures quality assurance through AI and ML technologies, and enables quick adaptation to changing demands. Machines can perform repetitive tasks faster and more accurately, reducing errors and production times. They offer 24/7 operation, lowering labour costs and increasing output, leading to a flexible manufacturing process.

Automation offers numerous benefits but poses challenges concerning job losses and the “human cost” of technological advancement. However, manufacturing companies have shown that automation doesn’t necessarily mean job cuts; it can involve upskilling and reskilling the existing workforce.

Balancing human skills with machines

A people-centric approach to automation acknowledges that machines excel in repetitive tasks, but humans bring creativity, problemsolving, and adaptability. Here are a few strategies for companies seeking to balance human skills with automation:

Investing in training programs is a highly effective method for balancing automation with human skills. Providing employees with the opportunity to learn new skills—like programming, equipment maintenance, or data analysis—ensures they remain relevant in an automated environment.

Automation frees employees from mundane tasks, allowing them to focus on higher-level activities. Redefining job roles to incorporate strategic, creative, and supervisory tasks creates a more engaged and innovative workforce.

Implement collaborative robots (cobots) that work alongside human employees. Cobots are designed to handle heavy lifting or repetitive tasks, while humans concentrate on quality control, complex decision-making, and problem-solving.

Involving employees in the decision-making process when implementing automation can ease the transition. Workers who discuss automation are more likely to embrace the changes and identify areas where machines can augment their roles rather than replace them.

Humane approach to automation

Siemens’ Amberg manufacturing plant in Germany is a prime example of a successful integration of automation and human skills as a model for Industry 4.0, improving efficiency without displacing the workforce.

Amberg plant uses high automation for programmable logic controller (PLC) production, with machines handling 75% and human employees handling 25%, yet maintains a strong emphasis on employee development and involvement.

Amberg plant uses high automation for programmable logic controller (PLC) production, with machines handling 75% and human employees handling 25%, yet maintains a strong emphasis on employee development and involvement.

The Amberg facility has experienced a 1400% productivity increase due to the integration of automation and human skills, leading to higher employee morale and job satisfaction. The plant also maintains a low turnover rate, demonstrating the successful collaboration between humans and machines, with a 99.99885% accuracy rate in production. This example underscores that automation doesn’t have to be a zero-sum game. Companies can integrate advanced technologies while respecting and empowering their workforce.

Conclusion
While the rise of automation in manufacturing is inevitable, it doesn’t have to come at the expense of human skills. Companies that prioritise a humane approach to automation can achieve the best of both worlds—higher productivity, improved quality, and a motivated workforce. By investing in the right training and adopting a human-machine collaborative mindset, manufacturers can stay competitive in an evolving landscape without sidelining the people who are the heart of their operations.

Successful automation involves empowering humans to use technology rather than replacing them. Companies that balance human ingenuity with machine power will lead the industry, ensuring a prosperous future.

Rajoo Engineers Limited has installed a state-of-the-art Coordinate Measuring Machine (CMM) at its manufacturing facility, marking an investment in precision and quality control. 

Rajoo Engineers Limited, a global leader in plastic extrusion machinery manufacturing, has made a leap in precision and quality control with the installation of a state-of-the-art Coordinate Measuring Machine (CMM). This strategic addition marks a transformative step in the company’s commitment to technological excellence.

Located at Rajoo’s manufacturing facility, the newly installed MACH-V9106 CMM, sourced from renowned global technology leader Mitutoyo Japan, represents a major investment in enhancing the accuracy and consistency of Rajoo Engineers’ manufacturing setup. This advanced machine ensures that every product meets the highest quality standards, further solidifying the company’s reputation for reliability and innovation.

With its detailed measuring capabilities, high-speed drive, and scanning accuracy, the MACH-V9106 can measure various components weighing up to 2500 kg. Additionally, its advanced thermal compensation technology guarantees reliable measurements across a wide temperature range, critical for diverse manufacturing applications.

 Utsav Doshi, Jt. Managing Director of Rajoo Engineers Ltd., said, “Integrating the MACH-V9106 into our operations underscores our commitment to adopting advanced technologies that redefine industry benchmarks. This advancement is a pivotal part of our modernisationn journey, aligning with our mission to deliver superior engineering solutions to our globalclients.” 

Rajoo Engineers Ltd has consistently embraced technological advancements to remain competitive in an evolving industry. This new addition reinforces Rajoo’s dedication to quality and strengthens its ability to meet modern engineering demands. With this development, Rajoo demonstrates how innovation and a steadfast commitment to quality can drive success and growth, ensuring its position as a trusted name in the engineering sector.

Fronius has been ranked among the top 5 percent of sustainable companies by EcoVadis, an international rating agency. The company has won multiple gold medals in a row, demonstrating its commitment to sustainability. 

Fronius has been ranked among the top 5 percent of sustainable companies in its industry, according to EcoVadis, an international rating agency that evaluates environmental, labour, and human rights; ethics; and sustainable procurement. The company has won multiple gold medals in a row, demonstrating its commitment to sustainability in its industry.

“The EcoVadis rating scale is adjusted every year, and the assessment becomes more stringent. Against this background, we are very proud that we were able to maintain last year’s result and win the Gold Award again. At the same time, this makes us even more ambitious. We want to continue to work on ourselves and identify potential for improvement,” said Katrin Helmberger, Head of Corporate Sustainability.

Deutsche Messe is once again inviting entries for the HERMES AWARD, the next edition of which will feature at HANNOVER MESSE 2025. This is one of the world’s most important industrial prizes, and will be presented by Germany’s Minister of Education and Research, Bettina Stark-Watzinger, on 30 March 30 2025. The deadline for companies and institutions taking part in HANNOVER MESSE to submit their entries for this prestigious award is 31 January 2025. Besides the HERMES AWARD, submissions are also being invited again for the HERMES Startup Award.

Every year, Deutsche Messe honors a company with the HERMES AWARD in recognition of a product or solution that exhibits a particularly high degree of technological innovation. Only technology solutions which have already proven themselves in industrial practice are considered.

An independent jury chaired by Prof. Holger Hanselka, President of the Fraunhofer-Gesellschaft, will nominate three products each for the HERMES AWARD and for the HERMES Startup AWARD from among the submissions, and determine the respective winners from those nominees. The degree of technological innovation, benefits for industry, the environment and society, as well as cost-effectiveness and readiness for practical implementation are key criteria in assessing which entry merits the award.

The HERMES AWARD 2024 went to Schunk in recognition of the company’s 2D Grasping Kit project. This application kit comprises a camera with lens, an industrial PC, AI software and an application-specific gripper. The innovative nature of this project lies in the generic, AI-based modeling of component variants and the transfer to a smaller training data set, which cuts learning times for recognition. Even under changing light, color, or background conditions, the intuitive user interface enables reliable picking and handling of randomly arranged and non-positioned parts from an inlet conveyor belt, tray or preparation table. This allows repetitive sorting or logistics tasks to be automated with little outlay.

HANNOVER MESSE is the world’s leading trade fair for industry. Under the lead theme of “Industrial Transformation”, approximately 5,000 exhibiting companies from the mechanical engineering, electrical and digital industry as well as the energy sector come together to present solutions for the production and energy supply of today and tomorrow. The main exhibition areas in 2025 are Smart Manufacturing, Digital Ecosystems, Energy for Industry, Compressed Air & Vacuum Technology, Engineered Parts & Solutions, Future Hub, and International Trade & Investment. A conference program with roughly 1,600 speakers complements the program. The next edition runs in Hannover from 31 March to 4 April 2025. Canada is Partner Country.

Canada is Partner Country at HANNOVER MESSE 2025 under the theme “The future’s here”. At the world’s leading industry show, Canada will highlight its industrial strength in areas such as automation, energy, digital transformation, and green technology. More than 200 companies will showcase the nation’s talent, innovation and commitment to sustainable solutions.

Canada is Partner Country of HANNOVER MESSE 2025, underscoring the strong economic and political ties between “The True North” and Germany. Canada announced its Partner Country commitment in August 2022 when Canadian Prime Minister Justin Trudeau hosted German Chancellor Olaf Scholz in Canada.  Canada’s starring role from 31 March to 4 April 2025 at HANNOVER MESSE will demonstrate how global partnerships will propel the world to a smarter and greener future.

Canada is a member of the World Trade Organization and the only country that has trade agreements with all G7 nations. Overall, Canada maintains trade agreements with 51 countries, the most important of which are CETA (European Union), CPTPP (Transpacific) and USMCA/CUSMA (United States/Mexico). Manufacturing and energy supply contribute roughly 10.5 percent to Canada’s Gross Domestic Product. Its strongest industries are automobile, food and mechanical engineering and its biggest industrial provinces are Ontario, Quebec and Alberta.

“Canada is honored to be Partner Country at HANNOVER MESSE 2025. This is an opportunity for Canadian businesses to take center stage and demonstrate their innovation and solutions to accelerate industrial transformation. We are excited to continue international collaboration and showcase over 200 Canadian companies representing a future that is green, digital, and resilient,” said François-Philippe Champagne, Canada’s minister of innovation, science and industry.

Canada and Germany have long enjoyed a strong partnership, prioritizing areas like trade and investment, energy and climate, critical minerals, and key technologies. The Canada-Germany Hydrogen Alliance, for instance, supports supply chain growth essential to global decarbonization, while Canada’s swift development of Liquid Natural Gas (LNG) export facilities enhances Germany’s energy security.

Canada’s motto for HANNOVER MESSE, “The future’s here”, describes the country’s focus on creating sustainable, environmentally friendly industries. The main Canada Pavilion in Hall 2 will highlight Canada’s national science and innovation ecosystems. Additional pavilions concentrate on topics such as artificial intelligence, automation, clean technologies, hydrogen, e-mobility, and robotics. Accompanying events include the Canada Conference Stage in Hall 2, the Canada-Germany Business Summit, the Leaders’ Dialogue, the EUREKA Global Innovation Summit (GIS), and the Renewable Dialogue, as well as networking events highlighting innovation and business opportunities in Canada.

“Canada is an ideal partner country for HANNOVER MESSE, bringing strengths in sustainable industrial innovation, advanced manufacturing and new technology,” said Dr. Jochen Köckler, Chairman of the Managing Board at Deutsche Messe AG, the company that organizes HANNOVER MESSE. “As a leader in AI, clean tech, and renewable energy, Canada aligns with our focus on digitalization and industrial transformation. This partnership highlights HANNOVER MESSE’s commitment to global progress, fostering cross-border connections for sustainable growth and innovation.”

Germany is Canada’s largest trading partner within the European Union. Trade between the two nations covers a wide range of sectors, with major exports from Canada to Germany including natural resources, agricultural products, machinery, and aerospace components. On the other hand, Canada imports a significant amount of machinery, automotive products, chemicals, and high-tech equipment from Germany.

Partner Country Concept

HANNOVER MESSE not only features the latest industrial products, technologies and innovations, but also fosters international trade by connecting business leaders, politicians and investors from all over the world. Each year, the event highlights a partner country chosen based on factors like economic growth, a strong or emerging manufacturing sector, and commitment to sustainability. At HANNOVER MESSE, the partner country presents its technological strengths, research projects and investment opportunities to a global audience. Recent partner countries include Norway (2024), Indonesia (2023), Portugal (2022), Sweden (2019), Mexico (2018), Poland (2017), and the United States (2016).

HANNOVER MESSE is the world’s leading trade fair for industry. Under the lead theme of “Industrial Transformation”, approximately 5,000 exhibiting companies from the mechanical engineering, electrical and digital industry as well as the energy sector come together to present solutions for the production and energy supply of today and tomorrow. The main exhibition areas in 2025 are Smart Manufacturing, Digital Ecosystems, Energy for Industry, Compressed Air & Vacuum Technology, Engineered Parts & Solutions, Future Hub, and International Trade & Investment. A conference program with roughly 1,600 speakers complements the program. The next edition runs in Hannover from 31 March to 4 April 2025. Canada is Partner Country.

The Digital Ecosystems exhibition area at HANNOVER MESSE offers visitors first-hand insights into the future of digitally networked industry. Over 600 companies will present sample applications and use cases, from intelligent machine networking to the digitalization of supply chains, right through to innovative business models based on big data or AI. New features for exhibitors and visitors at HANNOVER MESSE are the Digital Transformation Conference Stage and the Masterclasses.

The future of industry lies in intelligent networking and the application of artificial intelligence. Digital ecosystems enable companies to collaborate across platforms, securely share data, and drive innovation collectively. Exhibitors including Accenture, Aleph Alpha, Altair, Autodesk, AWS, Capgemini, DELL, Google Cloud, Ericsson, Hexagon, Formlabs, HPE, Microsoft, PTC and SAP will show how these digital ecosystems work, both on their stands as well on the Digital Transformation Conference Stage, the new knowledge platform at HANNOVER MESSE.

“With the Digital Transformation Stage, we are creating a key platform for actively addressing overarching issues related to digitalization. The program reflects the up-to-the-minute trends at HANNOVER MESSE, and provides orientation when it comes to digitalized processes in industry,” says Thomas Möller, Senior Project Director at Deutsche Messe.

The attractiveness of the Digital Ecosystems exhibition area is such that several new exhibitors have registered their participation in 2025, including IFS, infodas, EY and BCG, COMSOL Multiphysics, Lenovo, EDAG and STACKIT, the Schwarz Group’s cloud provider. They are sure to enhance the focus of the topics addressed in the area, for example Industrie 4.0. The networking of machines, plants, and systems via IIoT and wireless technologies, such as 5G, LoRaWAN or NB-IoT, are basic prerequisites for competitive processes and new business models. Artificial intelligence and machine learning, as well as big data, data analysis or cloud computing, are other topics featured in the exhibition area. They provide the tools to monitor production processes, detect anomalies, and thus enable reliable predictive maintenance.

A special role is played by digital twins – virtual models of production facilities or processes that are connected to their physical counterparts in real time so as to conduct simulation and optimization measures before changes actually become necessary in the real world. The digital twin boosts efficiency, cuts costs, and thus contributes to the sustainable design of production processes.

Additive manufacturing is currently revolutionizing the world of production, as it not only makes for added flexibility and efficiency, but also facilitates access to customized and innovative products. Besides simulation and PLM providers, exhibitors on the topic of additive manufacturing will also be present – a feature unique in the market and representing a logical progression of the supply chain.

The Digital Ecosystems exhibition area includes a group exhibit – the Industrial Security Circus – dedicated to the increasingly important topic of cybersecurity. Cyber attacks are now considered one of the biggest business risks globally. There are technical solutions for protecting companies, however, and these will be showcased at the group exhibit.

HANNOVER MESSE is the world’s leading trade fair for industry. Companies from the engineering, electrical and digital industries, as well as the energy sector, come together under the main theme of “Industrial Transformation” to present solutions for production and energy supply, today and tomorrow. The main exhibiting areas for 2025 will be Smart Manufacturing, Digital Ecosystems, Energy for Industry, Compressed Air & Vacuum Technology, Engineered Parts & Solutions, Future Hub and International Trade & Investment. A conference program with around 1,600 speakers complements the program. This trade fair will be held next in Hanover from March 31 to April 4, 2025. The partner country is Canada.

HANNOVER MESSE 2025 will shape the future of industrial energy supply. Under the lead theme “Energizing a Sustainable Industry”, the world’s leading industry show brings together numerous manufacturers and solution providers from the fields of hydrogen and fuel cells, Energy 4.0 and power engineering. Visitors from industry, science and politics gain an in-depth understanding of topics such as digitalization, decarbonisation, energy efficiency, electricity self-generation, cost reduction, price volatility, and resilience.

HANNOVER MESSE 2025 drives the development of industrial energy supply: from 31 March to 4 April, exhibitors in the exhibition area “Energy for Industry” – which includes Hydrogen + Fuel Cells EUROPE, Europe’s leading hydrogen event – present the latest products and services in the sectors Hydrogen and Fuel Cells, Energy 4.0 and Power Engineering. The energy halls feature exhibits, presentations and networking events that showcase the latest technical solutions for energy generation, management, distribution, and storage.

“Energy efficiency and resilience are at the forefront of the manufacturing industry. At HANNOVER MESSE, exhibitors show modern and robust energy systems for industrial applications. Only here can visitors experience the latest high-tech solutions for themselves,” says Basilios Triantafillos, Global Director Trade Fair and Product Management at HANNOVER MESSE. “In one place, they find everything they need for a sustainable energy supply – from individual components and parts to using big data to optimize energy flow to the application of artificial intelligence.”

International corporations, small and medium-sized enterprises and startups from all over the world exhibit at the “Energy for Industry” area. They include such familiar names as GP Joule, Janitza, Wöhner, PreZero and EMKA as well as large group exhibits from Baden-Württemberg, Schleswig-Holstein, Brandenburg, and the European Union.

Hydrogen: Energy source of the future

HANNOVER MESSE 2025 highlights hydrogen’s key role in decarbonizing industry and creating a sustainable energy future. Hydrogen is a versatile energy carrier with a wide range of industrial applications, for example to make processes emission-free or to increase energy efficiency. Producers and users meet in Hannover to launch projects and discuss the necessary framework for developing a viable hydrogen industry. Visitors discover a wide range of technologies and processes, from green hydrogen production to fuel cell technologies to infrastructure projects.

Hydrogen + Fuel Cells EUROPE in Hall 13 is the heart of the hydrogen community at HANNOVER MESSE. In addition to the exhibitors, two forums feature moderated interviews and discussions as well as technical presentations.

Energy 4.0: Digital evolution of the energy sector

Energy 4.0 represents the integration of digital technologies into the energy industry. At HANNOVER MESSE, exhibitors present products and solutions that address specific challenges related to the efficiency and sustainability of energy generation and distribution.

“Integrating applications such as real-time data management, smart sensor technology and software-based data analysis enables energy-consumption monitoring, cost optimization and reduction of carbon emissions. Companies can not only enhance their energy efficiency, but also adapt to fluctuations in energy demand and optimize the use of renewable energies,” explains Triantafillos.

The Energy 4.0 Conference Stage spotlights practical solutions for stable and resilient energy supply in industry with an emphasis on complete energy systems. The daily program includes keynote speeches, lectures and panel discussions on topics ranging from energy generation to usage optimization to efficient storage. Co-organizers are the German Engineering Federation (VDMA), the German Association for Electrical, Electronic & Information Technologies (VDE) and the German Electrical and Electronic Manufacturers’ Association (ZVEI).

Power Engineering: Focus on efficiency and sustainability

The continued advancement of power engineering is essential for the future of industry. At HANNOVER MESSE, exhibitors present cutting-edge technologies for generating, storing, and distributing energy and demonstrate how modern power engineering innovations – such as advanced transmission systems, battery storage, and smart grids – can boost efficiency and reduce carbon emissions.

The Energy Technical Forum covers the development of robust energy infrastructures. Companies show concrete application examples, from decarbonized electricity and heat supply to mobility for industrial use. Experts from industry and academia meet to discuss the latest developments and their implications.

Compressed Air & Vacuum technology

The compressed air and vacuum technology sector will once again be represented at HANNOVER MESSE 2025. The “Compressed Air & Vacuum Technology” exhibition area is located in the immediate vicinity of the Hydrogen Hall 13, emphasizing the synergies between the two industries. In particular, many suppliers who are experts in optimizing compressed air and vacuum technology in manufacturing also offer solutions for the growing field of hydrogen energy and storage.

HANNOVER MESSE

HANNOVER MESSE is the world’s leading trade fair for industry. Under the lead theme of “Industrial Transformation”, approximately 5,000 exhibiting companies from the mechanical engineering, electrical and digital industry as well as the energy sector come together to present solutions for the production and energy supply of today and tomorrow. The main exhibition areas in 2025 are Smart Manufacturing, Digital Ecosystems, Energy for Industry, Compressed Air & Vacuum Technology, Engineered Parts & Solutions, Future Hub, and International Trade & Investment. A conference program with roughly 1,600 speakers complements the program. The next edition runs in Hannover from 31 March to 4 April 2025. Canada is Partner Country.

The collaboration aims to contribute to India’s EV transition by delivering locally manufactured solutions. The partnership ensures that the chargers meet global standards while being tailored to the Indian market.

Delta Electronics India signed an MOU with ThunderPlus, a leading two-wheeler (2W) and three-wheeler (3W) electric vehicle (EV) charging solutions provider. Under the aforementioned agreement, Delta will provide advanced high-efficiency 4kW rectifier modules, made at its new large manufacturing site in Krishnagiri, Tamil Nadu, to support ThunderPlus’ fast chargers for the low voltage market, specifically designed for 2W and 3W EVs.

Niranjan Nayak, Managing Director, Delta Electronics India, said, “Delta’s corporate mission is ‘To provide innovative, clean, and energy-efficient solutions for a better tomorrow’. Hence, our collaboration with Thunder Plus underscores Delta’s goal to contribute to India’s EV transition by delivering cutting-edge, locally manufactured solutions. Our fast-growing R&D capabilities in Bengaluru and manufacturing in Krishnagiri have been instrumental to this milestone.”

Manjula Girish, Business Head – EV Charging Infrastructure, Delta Electronics India, “Our 4kW rectifiers are a testament to Delta’s commitment to innovation and sustainability. Engineered with high energy efficiency of up to 93% and manufactured at our state-of-the-art Krishnagiri facility, these rectifiers exemplify the synergy between cutting-edge technology and localized manufacturing. ThunderPlus’ decision to integrate our rectifiers into their EV chargers highlights the trust in Delta’s capability to deliver superior performance and value. This partnership is a significant step toward enabling robust and energy-efficient charging solutions for India’s growing EV ecosystem.” 

Rajeev YSR, CEO – Thunder Plus, highlighted, “This collaboration with Delta Electronics brings world-class technology to India’s low-voltage EV charging market. Our customizable chargers cater to the unique requirements of OEMs and end-users, ensuring efficient and seamless integration with their operations. Together, we are building the foundation for a robust and sustainable EV charging infrastructure in India.”

This endeavor brings together Delta’s technological expertise in power solutions and ThunderPlus’ market leadership in EV charging systems. The chargers, developed with Delta’s advanced 4kW rectifier modules featuring energy efficiency up to 93%, are customizable and designed to meet India’s diverse requirements, making them a game-changer for the local EV market.

India’s EV sector is witnessing unprecedented growth, with the adoption of 2W and 3W EVs driving much of the demand. This Make in India chargers are tailored to the low-voltage segment under this partnership we aim to reduce charging downtime, alleviate range anxiety, and boost the productivity of EV users.

Thunder Plus, a leading provider of EV charging solutions in India, has already on boarded OEMs in the 2W and 3W segments. These chargers are equipped with advanced co-branding opportunities, reflecting the synergy between both organizations. The partnership ensures that the chargers are developed to meet global standards while being tailored to the Indian market.

The partnership aims to build a sustainable, innovation-driven manufacturing economy, empower entrepreneurs, and increase India’s manufacturing contribution to GDP.

The Department for Promotion of Industry and Internal Trade (DPIIT) has signed a Memorandum of Understanding (MoU) with Moglix, Asia’s leading B2B e-commerce platform, to launch a manufacturing incubation initiative. This collaboration marks a significant milestone in India’s manufacturing journey, supporting the vision of a Viksit Bharat. The initiative aims to equip growth phase startups with tools, resources, and opportunities to accelerate their progress and drive innovation in the manufacturing sector.

The program will support over 25 growth phase startups in industries such as chemicals, automotive, infrastructure, and green energy. These startups will participate in a 12-month program offering access to Moglix’s extensive mentor network, supply chain infrastructure, and financial support via Credlix, its NBFC arm. DPIIT will enhance the program’s reach through the Startup India ecosystem, facilitating adoption, resource-sharing, and nationwide outreach.

Sanjiv Singh, Joint Secretary of DPIIT, remarked, “Startups are catalysts for India’s economic and technological progress. This MoU with Moglix underscores our commitment to fostering innovation, nurturing entrepreneurship, and building a resilient manufacturing ecosystem aligned with India’s vision of self-reliance.”

Rahul Garg, Founder and CEO of Moglix, added, “This collaboration is a transformative step for India’s manufacturing sector. By combining Moglix’s technological expertise with DPIIT’s strategic guidance, we aim to build a sustainable, innovation-driven manufacturing economy that empowers entrepreneurs and aligns with India’s vision of becoming a global manufacturing hub.”

Aligned with the vision of Atmanirbhar Bharat, this initiative will provide startups with collaborations, investment opportunities, and resources to create globally competitive products. It also aims to increase India’s manufacturing contribution to GDP and help startups expand into international markets.

This partnership will strengthen supply chain for Moglix while addressing the challenges faced by growth-stage manufacturing startups. It aligns with India’s national goals of boosting the manufacturing sector’s GDP contribution and positioning the country as a global industrial leader.

Sandvik Coromant, a global leader in cutting tools and manufacturing solutions, will be exhibiting at IMTEX 2025 from January 23 to 29 at the Bangalore International Exhibition Centre (BIEC). Visitors can find the Sandvik Coromant team in Machine Hall 4, booth B127, where they will present an interactive, solutions-focused experience designed to address the evolving needs of modern manufacturers.

\IMTEX is the largest machine tool and manufacturing technology show in South and South-East Asia, attracting around 1,000,000 visitors and over 1,000 exhibitors from various industry sectors across the globe. In its 22^nd edition, this year’s exhibition will spotlight the innovative metal-cutting technologies that are elevating India’s manufacturing capabilities.

Sandvik Coromant is showcasing its vision of Manufacturing Wellness — a state where resilient, thriving manufacturing companies create positive societal impacts. At IMTEX, Sandvik Coromant invites attendees to explore how strategic machine investments can transform their manufacturing operations. By leveraging cost-per-component analyses and quick-change tooling, businesses can optimise machine utilisation and significantly reduce downtime. These tailored solutions not only enhance operational efficiency but also shorten payback times by up to a year, providing a direct pathway to increase profitability.

Complementing this is the opportunity to witness engineering excellence in action through spindle-ready solutions and turnkey offerings. These include complex tooling assemblies designed to streamline processes, reduce lead times, and drive operational precision.

Attendees can also look forward to experiencing cutting-edge trends through live demonstrations of innovative technologies. These showcases offer valuable insights into emerging advancements and practical guidance on seamless integrating them into existing workflows, ensuring businesses remain competitive in a rapidly evolving industry.

Events like IMTEX are opportunities to converge ideas and share advancements shaping the industry. In line with this, Sandvik Coromant will move beyond traditional displays for meaningful conversations around machine investment, process optimisation and Manufacturing Wellness.

During the exhibition, Sunil Joshi, President of Sales for Sandvik Coromant India, and Masahiro Yamamoto, Managing Director of Sandvik Japan, will be present to discuss the ethos of Manufacturing Wellness and demonstrate how its state can be achieved, unlocking success across the manufacturing industry. 

“This time, we have a totally new concept of an advisory booth and will be located in Machine Hall 4, alongside our partners, to offer our customers a truly impactful experience. Our first trade show appearance in Asia since the launch of Manufacturing Wellness, we welcome the opportunity to share its principles and habits, driving sustainable, efficient and healthy manufacturing practices, contributing to the wealth of insight that is driving the growth of the industry across South and Southeast Asia.”

Visit Sandvik Coromant at IMTEX at stand B127 in Hall 4 from 23 to 29 January 2025. Alternatively, visit the website www.sandvik.coromant.com.

ENGEL Group has partnered with Electronica Plastic Machines (EPM) to strengthen its presence in the Indian market. The partnership aims to improve local production and innovation, particularly through the “Make in India” initiative.

The ENGEL Group, Europe’s leading supplier of injection moulding technology, has entered into a strategic partnership with Electronica Plastic Machines (EPM), a renowned Indian manufacturer of hydraulic injection moulding machines. By acquiring a stake in EPM, the company becomes part of the ENGEL Group, creating opportunities for closer cooperation in the Indian market.

EPM, a Pune-based second-generation family business, has been recognised for its expertise in the Indian plastics machinery industry for over 30 years. ENGEL and EPM share a common mindset, emphasising family ownership, sustainable practices, and a people-first approach.

Driving local production and innovation

The collaboration focuses on improving local production and innovation, especially through the “Make in India” initiative. EPM’s manufacturing facility in Pune will serve as a hub for the production of advanced injection moulding machines tailored to the specific needs of the Indian market. In addition, the partnership opens up opportunities to export Indian-manufactured machines to regions such as the Middle East and Africa.

The collaboration promises ENGEL customers better access to advanced technology, locally manufactured machines designed to meet market-specific requirements, and improved after-sales service and support. ENGEL’s global expertise and EPM’s local presence will enhance customer experience with reduced lead times, competitive pricing, and an expanded product portfolio.

Continuity and growth

Aditya Ratnaparkhi, Managing Director of EPM, will continue to lead the company as Managing Director, ensuring continuity and stability. The ENGEL Group will provide access to its global network and technical expertise, while maintaining EPM’s independence and strong reputation in the market.

With India’s focus on Make in India and an increasing push for sustainable practices, the injection moulding sector is expected to innovate and expand its domestic production capabilities. The injection moulding industry in India is expected to grow at a compound annual growth rate (CAGR) of around 6% from 2024 to 2030, and partnerships like these are expected to significantly improve access to cutting-edge technologies and solutions.

“Our goal is to support EPM’s growth while preserving its strong identity,” said Dr. Stefan Engleder, CEO of the ENGEL Group. “We are united by shared values and a commitment to sustainable and long-term success.”

Aditya Ratnaparkhi said, “Our partnership with ENGEL represents a significant milestone for Electronica Plastic Machines. Our partnership with ENGEL marks a transformative milestone for Electronica Plastic Machines. By integrating our expertise with ENGEL’s state-of-the-art technology, we are positioned to deliver superior injection moulding solutions that cater to the dynamic needs of our customers. This collaboration not only enables us to set new benchmarks in industry standards but also ensures the delivery of machines that excel in precision, efficiency, and reliability. This collaboration also empowers us to elevate industry standards and provide machines that offer unmatched precision, efficiency, and reliability.”

This cooperation represents a step in ENGEL’s strategy to strengthen its regional presence and develop tailored solutions for local markets. With a shared vision and complementary strengths, ENGEL and EPM are well-positioned for sustainable growth and innovation.

ENGEL AUSTRIA GmbH

ENGEL, a global leader in injection moulding machines, offers a range of technology modules for plastics processing as a single-source supplier. They offer injection moulding machines for thermoplastics and elastomers, automation, and individual components. With nine production plants in Europe, North America, and Asia, and subsidiaries and representatives in over 85 countries, ENGEL provides global support for customers to compete and succeed with new technologies and production systems.

Electronica Plastic Machines (EPM) is a well-established Indian manufacturer of hydraulic injection moulding machines, serving the plastics machinery industry for over three decades. Headquartered in Pune, India, EPM is a family-owned business in its second generation, known for its robust, reliable solutions tailored to the needs of the local market. With a strong focus on quality and innovation, EPM has earned a reputation as a trusted partner in the Indian plastics industry, supporting customers with cutting-edge technology and exceptional service.

Rockwell Automation has partnered with Ceylon Can Manufacturing in Sri Lanka to implement its cloud-based Plex Manufacturing Execution System (MES). The system will enable Ceylon Can to transition to digital manufacturing.

Rockwell Automation, Inc., the world’s largest company dedicated to industrial automation and digital transformation, disclosed a collaboration with Ceylon Can Manufacturing, a leading beverage can and end manufacturing company in Sri Lanka. Rockwell will implement its cloud-based Plex Manufacturing Execution System (MES), empowering Ceylon Can to transition to digital manufacturing.

Rockwell has completed its first Plex MES installation in Sri Lanka and the Indian subcontinent’s Consumer Packaged Goods sector. With Ceylon Can’s plans to expand operations with new facilities in India, this pilot site will serve as a crucial foundation for the company’s digital transformation initiatives.

Dilip Sawhney, managing director, Rockwell Automation India, said, “We are proud to partner with Ceylon Can Manufacturing in their digital transformation journey. This collaboration underscores our commitment to supporting manufacturers by helping optimise their operations and improving efficiency through innovative solutions, which will set a new benchmark for digital transformation in CAN manufacturing.”

Celyon Can Manufacturing, a global exporter of 80% of its products, plans to implement a digital transformation program at its Sri Lankan site, serving as a pilot for broader digital initiatives.

Chulananda de Silva, General Manager Plant, Ceylon Can, said, “We are excited to collaborate with Rockwell Automation as we transition to a more digitally advanced production process. The capabilities of the Plex platform align perfectly with our operational needs, and we are confident that this partnership will enhance our ability to deliver high-quality products to our global customers.”

Plex MES offers out-of-the-box functionalities tailored to discrete manufacturing processes, providing real-time visibility of production metrics such as Overall Equipment Effectiveness (OEE). The implementation of the system is expected to improve production efficiency, reduce delivery times for end users, and offer greater flexibility for incorporating new designs and products into the production line.

Danfoss plans to invest ₹500 crore in India for localisation and capacity expansion. The company is targeting 4-5 localisation opportunities to capitalise on the shift towards electric energy systems and improve energy efficiency in the future energy system. 

Danfoss, a leading energy-efficient solution provider, plans to invest ₹500 crore in India for localisation and capacity expansion, aiming to maintain its investment-led strategy in the country, which it has invested in India over the past decade. The company experienced a 7% growth in 2023, compared to 10.3 billion euros in 2022, despite facing challenges in H2, and its revenue increased to 10.7 billion euros in 2023, reflecting strong growth in H1.

Ravichandran Purushothaman, President, Danfoss India, said, “India proved to be a star performer and became the fastest-growing market for Danfoss with a growth of about 20 percent in 2023. We had said we would like to reach a revenue level of ₹5,000 crore by 2025 in India, and we are absolutely on track for that. In 2023, sales in India crossed ₹3,400 crore. For the group, Asia Pacific sales growth was negative, mainly driven by the economic slowdown in China. But India continued to deliver a strong growth performance and is poised to emerge among the top 5 markets soon. We have planned a capex of ₹500 crore over the next 12-20 months, primarily in localisation and expansion of capacity across our six factories in India.”

Purushothaman said, “More than 500 companies listed on the Indian stock exchanges have announced their net zero targets. All these companies have started to measure their Scope 1 and 2 emissions. In the area of commercial building decarbonisation, the company has been offering solutions in the areas of energy, water, and waste management. However, heat pumps are now emerging as a solution to decarbonise. We collect the heat from buildings and bring it back for water heating or cooling using heat pumps. This heat pump technology has become very important in both industrial and commercial applications globally.” 

Industrial heat pumps offer a compelling solution for industries looking to optimise their energy usage, reduce their costs and dependence on fossil fuels, comply with environmental regulations, and enhance their overall operational efficiency.

The proposed investment in localisation is prompted by the need to stay cost-competitive by building a value chain in order to prepare for the emerging business opportunities due to the realignment of the supply chain on account of geopolitical factors and the PLI schemes that are aimed at supporting India’s energy transition and associated areas.

The company is a key player in the energy transition space and has identified 4-5 localisation opportunities to capitalise on the shift towards electric energy systems. The company anticipates a favourable growth outlook due to the focus on improving energy efficiency in the future energy system.

In the area of industrial decarbonisation, the company has been selling its products and solutions to the power sector and to hard-to-abate industries such as mining, cement, steel, etc. The company has initiated supply of systems like converters to electrolyser manufacturers in the green hydrogen space.

ATR is adapting its manufacturing strategies to meet rising demand in India. Jean-Pierre Clercin, Head of Sales Asia-Pacific at ATR, shares that they are focused on fuel efficiency and low emissions, with ATR’s aircraft being ideal for regional connectivity. With plans to produce 80 aircraft annually, ATR aims to enhance air travel accessibility and support economic growth in underserved regions.
How has ATR adjusted its manufacturing strategies to keep up with rapid aviation growth?

ATR was established in 1981, and over the past four decades, the regional aviation market has witnessed significant evolutions marked by changing trends and demands. Initially, regional air travel was limited and focussed on major cities and hubs. As economies expanded, populations grew, and infrastructure improved, there was a surge in demand for regional connectivity to smaller and more remote areas. Then, just before the 2000s, ATR had to adapt to a decline in demand for new turboprop aircraft. We navigated these shifts by consistently providing aircraft that catered to regional air travel. Through improved technologies and with a focus on fuel efficiency and low operating costs, ATR aircraft have proven their adaptability for short-haul routes and have continued to meet the evolving needs of the market year after year. More recently, COVID-19 struck the entire industry, and once again, ATR demonstrated its resilience, maintaining its leading position in the market. We worked with our supply chain networks to adapt production to market needs. These ups and downs are an integral part of the life of a manufacturer, and we know how to navigate them.

How did these strategies impact the Indian market?

We make an ideal partner to support the transformation of India’s aviation sector. For the past two years, we have analysed India’s mobility patterns. The landscape of intercity travel uncovers a compelling narrative of proximity and connectivity. A staggering 90% of intercity journeys span distances between 100 and 400 nautical miles, regardless of mode. This range aligns with the scope of regional flights, emphasising the inherent logic and practicality of investing in regional aviation nationwide. This enhances connectivity and accessibility across India’s diverse regions. Presently, merely 3% of these journeys are conducted by air, indicating substantial potential for growth in air travel share. This underscores the vast potential of India. If you benchmark India’s air transport share against European or Asian markets, which typically range from 6 to 9%, going from 3% to 6-9% represents a significant leap that we consider entirely feasible.

We are looking at India as one of our main markets, if not our main market. Currently, there are 67 ATR aircraft flying across the country, serving various airlines such as IndiGo, our largest airline operator, Alliance Air, our long-standing partner, and the new entrant Fly91. There is a potential for an additional 200 regional aircraft over the next decade, catering to existing and new customers, including startup regional airlines. This optimistic outlook is significantly supported by initiatives such as the regional connectivity scheme UDAN. We conducted an extensive survey at ATR to quantify the travel patterns of approximately 20 million Indians in 2022 and 2023. From this survey, we can see the flow between different cities by all modes of transport. We identified an underlying potential for air services based on the demand, speed, and convenience of air transportation. We see a need for around 300 new regional routes under 750km. 

As the demand for regional aircraft in India continues to rise, ATR will expand its production capacity to meet the growing needs. By the end of the decade, we aim to produce 80 aircraft annually, ensuring customers worldwide have access to state-of-the-art, efficient, cost-effective and reliable aircraft tailored for regional operations.

ATR is known for its low-emission regional aircraft. Can you explain how your technology and manufacturing processes achieve high fuel efficiency and low emissions?

ATR is committed to being a key player in making aviation more environmentally responsible while maintaining regional aviation’s affordability and, therefore, inclusiveness. Our focus has always been on designing fuel-efficient turboprops that produce lower emissions.

ATR aircraft are, by design, well-suited for low-fare markets like India. For the same thrust level, a turboprop needs less engine core power compared to a jet engine, thanks to the propeller with a bigger diameter versus the fan of a classical jet engine. The overall propulsive efficiency is greater, hence reducing fuel consumption. An ATR 72-600 burns 45% less fuel than a similar-sized jet in typical regional sectors; this is why our aircraft are already the lowest-emission regional aircraft on the market today. Our newly adopted PW127XT engine reduces fuel burn by 3% and maintenance costs by 20% compared to the previous version, significantly impacting overall CO2 emissions and the sustainability of regional operations. This means our aircraft only emit 69g of CO2 per seat per km on a 300 nautical miles route. We are helping to limit the carbon footprint of regional aviation by offering aircraft that consume up to 45% less fuel than regional jets of similar size.

What innovations are you using to keep your aircraft environmentally friendly?

We invest in new technologies like SAF (Sustainable Aviation Fuel). Today, all ATR aircraft are certified to operate with up to 50% SAF. We expect 100% SAF compatibility during the second half of the decade, as per international fuel standard validation. We’ve already flown with 100% SAF, including a successful flight in June 2022, where we became the first to fly a commercial aircraft using 100% SAF in both engines. As far as our operations are concerned, we are committed to increasingly using SAF. In 2023, we have used 10% of SAF on average for our internal flights, and we target 16% in 2024. The technology is ready, and we are waiting for the international fuel standard validation.

At the start of the next decade, we plan to make even greater strides in reducing emissions through mild hybridisation and enhanced propeller technologies with our ATR EVO concept. The plan foresees a renewal of the propulsion system with a hybrid-electric capability, new propellers, and improved cabin and systems, all of which will be eco-designed. We aim for a 20% reduction in CO2 emissions compared to our current aircraft.  

Improving operations, including the latest air traffic management innovations, and managing the whole lifecycle of our aircraft, from design to recycling, will also help us achieve our sustainability goals. Today, 85.5% of our aircraft components are recyclable or reusable.

Our low-carbon commitments are robust: we have received the approval of our near-term emission reduction targets from the Science Based Targets Initiative (SBTi). Last year, we disclosed data on our environmental impact for the first time with CDP Climate Change and received a B-score. This shows our commitment to leading by example and inspiring our industry, including our supply chain, towards sustainability. 

Sustainability is also about connections. Our aircraft help sustain vital links for the most remote, smallest communities, providing quick access to healthcare, employment opportunities, education and culture. One-third of the 3900 commercial airports of the world are exclusively served by turboprop aircraft; they fly where other aircraft can’t, ensuring that everyone benefits from all the opportunities of a connected world.  

The non-CO2 effects of aviation are also increasingly measured, and ATR is particularly conscious of this. Despite the current uncertainties on the exact magnitude of non-CO2 emissions and especially contrails on the climate, there is a scientific consensus on the importance of the warming effect of contrails. The aviation industry must anticipate these effects, select appropriate metrics for evaluation, and implement mitigation actions when possible. Turboprops like ATRs have a great advantage in that regard. They cruise at lower altitudes, making their operations less prone to induce contrails. As far as noise is concerned, ATR is compliant with the most stringent external noise standards. For instance, the ATR 72-600’s external noise is 5.1 EPNdB below ICAO’s Chapter 14 limit. 

How is ATR adapting its production to meet growing demand, particularly in emerging markets?

With fuel accounting for a large portion of an airline’s costs, the unbeatable efficiency of our aircraft also makes them economically relevant to operate on regional routes. This makes jet aircraft less relevant for regional sectors, constituting 90% of all inter-city trips in India. By optimising yields and operational economics, ATR enables airlines to maximise profitability and sustainability without compromising performance or passenger experience. Our turboprops are the ideal aircraft to meet the needs of the UDAN scheme. They are the only ones capable of delivering both the profitability airlines are looking for and the affordability their passengers are demanding.

As India aspires to become a global aviation hub, ATR is poised to play a central role in this journey, fostering growth, innovation and connectivity. We understand India’s aspirations and stand as the natural partner for Indian airlines seeking to expand their regional footprint. We have a 25-year presence in the Indian market. We aim to continue exploring avenues to enhance our supply chain efficiency, reduce costs, and improve the reliability of our aircraft, ensuring that we deliver value and excellence to our partners in India and beyond. We aim to contribute to the democratisation of air travel and the economic development of regional communities by empowering airlines to operate economically viable and sustainable services on underserved routes, including those created under the UDAN scheme.

Robotics and seamless automation have given rise to digital factories, which can enhance overall productivity and efficiency. Marc Segura, President of ABB Robotics Division, shares his insights on the Indian robotics market and what ABB has in store for us.

How is the robotics market progressing in India, and what are the key drivers and industries contributing to the growing demand for robots in the country?

India’s robotics market is rapidly growing, setting a new record with 8,510 industrial robot installations in 2023 —a 59% increase from 2022 (5,252 units). 

As a result of this growth, India has climbed to seventh place globally in robot installations, underlining the country’s emergence as a major automation hub. This momentum is expected to continue through 2024 and 2025. The automotive sector leads this momentum with 3,551 units installed, representing a remarkable 139% growth.

For example, Mahindra selected ABB’s PixelPaint technology in July 2024 to deliver premium paint and personalisation options for its new line of EVs. ABB India has deployed 73 robots in the country’s first end-to-end automatic car paint line, reducing the paint shop floor footprint by 30 percent and lowering energy usage and greenhouse gas emissions. 

The main drivers of this growth in India and the world are global megatrends, such as uncertainty, a skilled labour shortage due to a global ageing workforce, and a need to operate more sustainably. In response, businesses demand more flexibility and efficiency to become more resilient and competitive. This is true for large, small, and medium-sized businesses, which are often embracing automation for the first time.

Specifically for India, initiatives like the Production Linked Incentive Schemes, which promote local manufacturing, and the shift of value chains, especially in the electronics sector, are catalysing automation adoption. The rise of digital factories also contributes to this growth, as they enable seamless integration of advanced technologies, enhancing overall productivity and efficiency.

What impact do you foresee the rise of robots and automation having on job opportunities in India? How can companies effectively prepare their workforce for this shift?

The growing adoption of robots and automation in India creates new opportunities across various sectors. Once limited to large industrial setups, robots are increasingly accessible and user-friendly, thanks to technological advancements, particularly AI. These innovations are lowering the entry barriers to robotics, enabling even small and medium-sized businesses to adopt automation, boost productivity and stay competitive.

While automation can replace dull, dirty, and dangerous jobs that are hard to recruit for, it simultaneously creates demand for new roles focused on designing, programming, maintaining, and managing robotic systems.

This shift highlights the importance of workforce training and education, as companies must invest in programs that equip employees with the necessary skills to collaborate with robots.

ABB Robotics has signed a memorandum of understanding with the New Age Makers’ Institute of Technology to address this and establish a School of Robotics in India. This initiative aims to bridge educational gaps in automation, improve robotics skills, and support growth in the manufacturing sector.

How is ABB Robotics leveraging AI and automation to transform industries?

Today, more than 80 percent of ABB Robotics’ offering is built on software, including AI-enabled solutions. Across ABB, we have over 250 AI-enabled solutions under development.

We’re seeing robots become more intelligent and capable of entering new and emerging sectors like logistics, healthcare, life sciences, retail, and construction. This shift to more capable automation enhances efficiency, safety, and sustainability, opening up new avenues for growth and innovation. 

In construction, ABB Robotics offers bricklaying, concrete pouring, and site inspection solutions, enhancing productivity and reducing labour costs in the construction industry. Earlier this year, ABB Robotics announced a collaboration with Simpliforge Creations, an additive manufacturing solutions company, to build South Asia’s largest robotic concrete 3D printer to strengthen and advance 3D Printing technologies for the Indian construction sector.

The collaboration enables construction companies to build structures faster, more sustainably and safely. The technology can transform the construction landscape across industrial, defence, commercial and residential sectors- especially disaster-affected areas for rapid rehabilitation and infrastructure reinstatement.

Robotics is also expanding into industries that were previously less reliant on automation. AI-driven robots are making significant strides in dynamic environments like healthcare and life sciences, improving productivity and safety in the logistics and packaging sector.

In January 2024, we acquired Sevensense, a leader in AI-based navigation, to enable us to build autonomous mobile robots (AMR) with the highest speed, accuracy, and autonomy.

The Visual Simultaneous Localisation and Mapping (Visual SLAM) navigation technology of Sevensense combines AI and 3D vision using off-the-shelf cameras, allowing AMRs to make intelligent decisions based on their surroundings and navigate autonomously in dynamic environments and alongside people. Once manually guided, AMRs with Visual SLAM technology create a map that is constantly updated and shared across the fleet.

The mobile robots can carry up to a two-ton load at up to 1.5m/s and are up to 20 percent faster to commission, reducing commissioning time to days instead of weeks. Already, this technology is creating efficiencies for manufacturers like Ford and Michelin around the world.

Integrating AI and robotics brings significant benefits, including streamlined operations, reduced risks, and more sustainable practices. However, it also presents some challenges in terms of adapting existing systems and retraining, educating, and preparing staff for an age of increased AI-powered automation.

What solutions has ABB Robotics introduced to improve efficiency and address vulnerabilities in automated manufacturing?

Common vulnerabilities in automated manufacturing environments include operational control, software vulnerabilities, insufficient data monitoring and human error. These issues can expose systems to operational failures and costly downtimes, often due to outdated software, insecure networks, or inadequate data monitoring.

To address these common vulnerabilities, we recently launched OptiFactTM, ABB’s new modular software platform for extracting and building business value by collecting, managing, and analysing data, and OmniCoreTM, ABB’s new, next-generation robotics control platform.

Launched in September 2023, OptiFact enables manufacturers to have greater visibility over the production data to unlock its full potential and create efficiencies that save time, energy and costs. The platform collects, manages, and analyses data from hundreds of factory devices centrally, saving up to 25 percent of the time in data collection and analysis. It also complements ABB Robotics’ existing digital solution suite and helps factory operators increase production uptime by up to 20 percent.

This can help businesses of all sizes imagine new digitally enabled processes, realise them on the factory floor, and elevate operations by simplifying production to increase productivity and flexibility. OptiFact helps factory operators determine the root cause of production errors and use ABB’s RobotStudio Cloud to adjust the program and develop an improved robotic solution.

With OmniCore, we are offering a big step forward in robot control. We are transforming efficiency, productivity, and sustainability for businesses of all sizes with a modular, scalable solution on one future-proof software platform.

Launched in June 2024, OmniCore allows the entire ABB Robotics portfolio of hardware and software to be used in any combination under a single control platform.

Streamlining operations offers greater control and increases business productivity and flexibility through faster, more precise, and more autonomous automation.

How can your robotic solution assist manufacturers to improve their quality and supply chain optimisation?

ABB Robotics helps manufacturers improve quality by automating key processes such as assembly, testing, packaging, and painting. This improves efficiency and optimises supply chains.

In sectors like healthcare and life sciences, our robots ensure precise and consistent handling of components, leading to higher productivity and fewer defects. One example was GE Healthcare, which implemented ABB’s Single-Arm YuMi collaborative robot (cobot) to automate the precise and challenging task of applying glue beads on an advanced sensor battery component in their prototype assembly line. The cobot significantly improved production speed and repeatability, allowing skilled workers to focus on other tasks and reducing the need for complex safety measures.

We are also helping to improve quality and optimise the supply chain at Mahindra through our innovative PixelPaint technology. This inkjet-like painting process delivers precise, high-quality finishes while reducing waste, improving both efficiency and sustainability and reducing time spent on each vehicle and the reliance on the supply of materials. With serial production set for 2025, PixelPaint is set to transform the automotive industry, offering improved quality control and faster turnaround times for personalised vehicles.

Can you explain the key sensors and technologies robotic solutions use for navigation and obstacle detection?

The navigation technology within ABB’s Visual Simultaneous Localisation and Mapping (Visual SLAM) enabled AMRs to combine AI and 3D vision using off-the-shelf cameras. These cameras act as the eyes and brains of the robots, allowing AMRs to make intelligent decisions based on their surroundings and navigate autonomously in dynamic environments and alongside people while combining and sharing that information with other AMRs in that setting.

Once manually guided, mobile robots with Visual SLAM technology create a map that is used to operate independently, reducing commissioning time from weeks to days and enabling the AMRs to navigate in highly complex, dynamic environments. Maps are constantly updated and shared across the fleet, offering instant scalability without interrupting operations and greater flexibility than other navigation technologies.

This paves the way for a shift from linear production lines to dynamic networks, where intelligent AMRs autonomously navigate to production cells, tracking stock inventory as they go and sharing this information with other robots while collaborating safely with humans.

ABB is the leader in next-generation AMRs, offering Visual SLAM in Autonomous Mobile Robots. Our value-creating software manages our integrated portfolio of robots and machine automation solutions.

What role does machine learning play in your robotic solutions, and how does it enhance functionality?

AI and machine learning can improve robot functionality, helping them to manage variability and unpredictability in dynamic manufacturing environments by allowing them to adjust their actions based on changing conditions. This is especially valuable for predictive maintenance, where machine learning can forecast potential failures before they occur, reducing downtime and improving operational efficiency.

Our machine learning algorithms analyse data across multiple robots performing similar tasks, leading to continuous process optimisation. This enables robots to learn from experience and improve their performance over time, making them more efficient and effective.

This is particularly beneficial in environments with high product variability or where mobile robots distinguish between objects and people, ensuring faster and more accurate decision-making in complex scenarios. An example is our AI-powered Visual SLAM AMRs working in a dynamic and ever-changing environment. 

Industry 4.0 has phases, and in each phase, a technological aspect is added to better the existing system. China and Japan have crossed this threshold and are now implying 5.0 principles in their operations. Every technology is dependent on the internet, and to achieve high-end goals, high-speed internet is a must. 5G provides the speed to make robots work and serve us. What else is it doing for manufacturers?

Modern manufacturing units are overwhelmed with machines, robots, data , and sensors. The wiring and handling of this technology require high-speed connectivity and reduced latency. Here is where 5G, a wireless technology, comes into play by delivering faster speed, more reliable connections, and greater capacity than previous networks. 5G technology has a theoretical peak speed of 20 Gbps, while the peak speed of 4G is only 1 Gbps.

Manufacturers deal with huge databases from production to delivery and post-delivery functions. The Industrial Internet of Things (IIoT) is a factor for managing manufacturing data, but there are limits to the amount of data that can be managed and processed. The underlying issue is the limited bandwidth and capacity Wi-Fi-based networks on shop floors can deliver. The specific shop floor environment and the range of applications in use heavily influence the performance and reliability of these networks. 5G technology provides unparalleled connectivity and data exchange. Bharath Bommai, Managing Director, AshwaEnergy Pvt Ltd., shares that ultra-low latency, high bandwidth, and vast device connectivity of 5G allow for real-time data transfer and control of industrial machinery, resulting in increased operational efficiency, predictive maintenance, and automation. Additionally, 5G handles many connected devices for greater scalability. It supports smart factories where every component is interconnected. Data exchange’s improved speed and reliability will help manufacturers leverage advanced technologies like AI, machine learning, and robotics more effectively and ultimately produce higher-quality output. 

We all are having a constant discourse on AI and ML. 5G improves these digital experiences through machine learning (ML)-enabled automation. The requirement is such that we demand responses within fractions of a second and create a frenzy if an internet connection is lost even for a while.

Live cases

Companies that have already adopted 5G-enabled IIoT technologies are reporting significant gains in operational efficiency, with real-time monitoring and predictive maintenance reducing downtime, shares Yuvraj Shidhaye, Founder and Director of TreadBinary. Product quality also improved. Manufacturers can respond swiftly to market demands through flexible production processes and improved supply chain visibility.  

Bosch installed a 5G campus network into its operation, pioneering the adaption. At its Industry 4.0 lead plant in Stuttgart-Feuerbach, the company envisioned manufacturing under previously unheard-of conditions, where data can be reliably and ultra-fast, and machines react instantly. Wireless implementation was laid for critical applications that require absolute precision and safety. People and machines were integrated to cooperate safely and without barriers.  The 5G campus network offers maximum security and independence, integrated into the existing IT infrastructure and continuously monitored. “Campus networks give us control – over what happens in the factory and over how data is transferred both within and beyond the factory walls,” said Dr. Michael Bolle, board of management member and CDO/CTO at Bosch.

Policies and regulations

Clear regulatory frameworks, spectrum availability, and incentives for infrastructure development are necessary to accelerate the 5G rollout. Policies that support innovation, data security, and interoperability will provide the users with the much-required confidence in the technology and encourage manufacturers to adopt 5G solutions, says Shubhankar Chatterji, Chief Supply Chain Officer, Cummins India. Government collaboration with industry stakeholders rural network expansion and cost barriers, ensuring the technology benefits manufacturers of all scales, including automotive companies.

Standardisation and cybersecurity require government intervention on an urgent scale. When AI took over post-pandemic, cybercrimes like morphing and imitation increased drastically. Policies are essential for seamless integration, with clear guidelines for data protection and privacy will give manufacturers confidence in adopting these technologies without fearing security vulnerabilities. Additionally, governments can invest in research and development to advance IIoT technologies and foster the growth of a skilled workforce.

Yuvraj Shidhaye, founder and director of TreadBinary, shares that partnerships between industry, academia, and startups will accelerate the development of indigenous 5G technologies like BharatRAN. Initiatives like the Indigenous 5G Test Bed showcase the government’s commitment to innovation and self-reliance. Regulatory frameworks are being crafted to efficiently allocate spectrum, ensure cybersecurity, and promote fair competition. The government also leads by example, deploying 5G technologies in strategic sectors like defence and railways, demonstrating its practical applications. These efforts, combined with incentives for manufacturers to invest in 5G infrastructure, create a conducive environment for transforming the manufacturing sector through 5G-enabled IIoT.

5G technology operates the self-driving cars by providing them networks to enlist automation with ML and, eventually, deep learning and artificial intelligence (AI). 5G can automate things to a level that will cut down user costs and serve things on touch. Adapting 5G will bring ease to the manufacturers but needs a wider adoption and suitable infrastructure for support.

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Shubhankar Chatterji, Chief Supply Chain Officer, Cummins India

5G has the potential to bridge gaps between manufacturers and suppliers through improved IIoT networks, facilitating collaboration between different manufacturers and suppliers by providing high-speed data transfer and reliable communication channels.

Bharath Bommai, Managing Director, AshwaEnergy Pvt Ltd

Government policies and regulations will be an important step in the widespread adoption of 5G for IIoT in manufacturing. By creating a favourable environment for investment, innovation, and collaboration, governments can accelerate the deployment of 5G networks and encourage businesses to adopt IIoT technologies.  

Yuvraj Shidhaye, Founder and Director, TreadBinary

Companies that have already adopted 5G-enabled IIoT technologies are experiencing momentous gains in operational efficiency, with real-time monitoring and predictive maintenance reducing downtime and enhancing product quality. 

Shyma Lodh, CEO of Vcom Technologies

5G-enabled IIoT is a key driver in the evolution of smart factories and the broader Industry 4.0 movement. Its ultra-reliable low-latency communication and massive IoT connectivity allow seamless integration of advanced robotics, AI, and real-time data analytics, enabling manufacturers to achieve unprecedented levels of automation, flexibility, and efficiency.  

 Manufacturers should consider several factors, including good performance, energy efficiency, and sustainability, when selecting pneumatic systems. Danish Shaikh, National Sales Manager – OEM (Industrial Air) of Chicago Pneumatic Compressors-India, gives a breakdown of key aspects relevant to Chicago Pneumatic Oil Injected Screw Air Compressors and the general trends in pneumatic technology.

What pneumatic systems should manufacturers consider when selecting the machines?

Screw air compressors are the heart of every pneumatic system and manufacturers should consider air requirements, working pressure, power efficiency, and environmental impact while considering an ideal compressor. Our compressors are designed to deliver consistent, reliable performance across diverse applications.

For variable demand, the VFD adjusts speed based on consumption, reducing energy costs and increasing efficiency. The required air quality for the application can be achieved through condensate treatment systems offering dual-stage filtration, which achieves high water purity and meets environmental standards. These features make our compressors a sustainable and efficient choice for industrial use.

How have technology advancements, such as IoT and automation, influenced the design and operation of your pneumatic systems?

We walk with time and keep ourselves ahead with technological advancements. We adapted IoT in the early times. ICONS is one such advancement, where users get real-time monitoring and analytics for critical compressor data, including air pressure and energy use. These factors are essential for optimising maintenance schedules and minimising downtime. ICONS is a cloud-based platform that allows for predictive maintenance, and it automatically flags potential issues before they lead to costly disruptions, thereby aligning well with Industry 4.0 standards.

The EControlsystem is another feather in the cap. It enhances operational flexibility by enabling centralised control over multiple compressors. This system adjusts compressor outputs based on real-time demand, ensuring energy efficiency while maintaining optimal air pressure across various applications. Together, ICONS and EControl offer great data visibility, streamlined energy management, and reduced operational costs, all while supporting a connected manufacturing environment.

What are the key considerations for the maintenance and safety of pneumatic systems? How do you mitigate risks associated with these systems?

At Chicago Pneumatic, we emphasise regular maintenance and safety checks for our pneumatic system performance and risk management. We optimally change air filters, inspect for leaks, and ensure components like pressure valves and safety vents always function correctly. Positioning compressors in clean, ventilated areas prevents moisture damage and fire hazards, while using grounded electrical connections adds further protection.

I advise users to check compressor hoses and fittings before each use and wear protective gear. Maintenance routines are also helpful for preventing issues like overheating and clogging and improving system longevity and reliability. When anyone uses our system, they also get centralised control options for streamlining management, allowing operators to adjust settings based on real-time needs and further reduce risk. These guidelines help maintain safe, efficient operations, ultimately protecting personnel and extending equipment life.

How do you foresee the future of pneumatics evolving in the context of Industry 4.0 and smart manufacturing environments?

As Industry 4.0 continues to shape manufacturing, the role of pneumatics will evolve with increasing automation, connectivity, and data integration and a vision to safeguard environmental impact. Our vision for the future includes developing more intelligent and efficient compressors powered by technologies that reduce energy consumption and improve system flexibility. The company’s adoption of smart, interconnected systems positions them well within the smart manufacturing landscape, where compressor systems will be integral for saving energy generated by the compressor and wasted as hot air to the surrounding environment. This heat can further be utilised to charge water temperatures for industrial applications. Similarly, there are versatile products, and the features offered by CP compressors fit well in the context of Industry 4.0.

How do you focus on tropical-ready designs and advanced technologies?

Since 1901, Chicago Pneumatic Compressors has built a legacy of innovation in industrial equipment and is known for high-quality and reliable pneumatic technology. With pressurised canopy design, we design compressors for tropical conditions to withstand high ambient and dusty environments, a unique feature that reduces power consumption and carbon footprint. Compressors are equipped with advanced connectivity systems with cloud-based remote monitoring from any device, enabling greater flexibility and reduced downtime. Variable Frequency Drive (VFD) and interior Permanent Magnet (iPM) motors are an additional advantage for saving substantial energy with a faster return on investment.

Honeywell’s Optimizer Unitary Controller and Optimizer Advanced offer secure solutions for manufacturing facilities that can improve energy efficiency, sustainability, and cybersecurity in any workspace. They integrate seamlessly with existing systems, enhancing air quality and ensuring compliance with industry standards.

How do Optimizer Unitary Controller and Optimizer Advanced address the manufacturing sector’s building management and integration needs?

Honeywell Optimizer Unitary Controller and Optimizer Advanced provide advanced, secure, easy-to-use solutions for efficiency, cybersecurity, and flexibility.

Optimizer Advanced is a next-generation integration and plant controller designed for mid-size to enterprise-level manufacturing facilities. It simplifies installation and operation, even for new users, with modular I/O types and flexible integration capabilities. Optimizer Advanced enhances cybersecurity with IEC 62443-4-2 certification, protecting Operational Technology (OT) systems from cyber threats and isolating them from IT networks. It also supports remote management via cloud connections, reducing complexity and improving control over plant operations. Additionally, its design reduces installation and lifecycle costs, making it a cost-effective choice for manufacturing plants looking to optimise energy efficiency, sustainability, and system integration.

Our Optimizer Unitary Controllers, using T1L Ethernet, offer a tailored solution for manufacturing building management. By supporting BACnet/IP, they seamlessly integrate HVAC, lighting, and security systems, enabling centralised, simplified control. It also upgrades facilities to IP-enabled systems using existing twisted-pair wiring, significantly reducing installation costs and downtime. With T1L Ethernet, data transmits up to 1 kilometre at 10 Mbps, which is ideal for large facilities that need real-time control. Enhanced cybersecurity through encrypted IP communication protects interconnected OT and IT systems, supporting the manufacturer’s goals for energy efficiency, operational efficiency, and network resilience.

Optimizer Unitary Controller and Optimizer Advanced offer a powerful combination for the manufacturing sector.

How does Optimizer Advanced improve energy efficiency and sustainability in manufacturing facilities?

Our Optimizer Advanced provides seamless integration with all the systems and protocols. This allows for comprehensive monitoring and management of various building systems from a single platform, such as HVAC, lighting, and energy usage. These systems can work together efficiently, and facilities can achieve substantial energy savings and improved operational efficiency. Also, the platform’s advanced analytics capabilities enable real-time monitoring and analysis of energy consumption patterns. This data-driven approach identifies inefficiencies and areas for improvement. Facilities can set and track energy efficiency goals, leading to actionable insights that drive more informed decisions and strategies for reducing energy consumption.

Optimizer Advanced is designed for easy upgrades and expansions without complete system overhauls. This flexibility supports implementing energy-saving technologies and strategies as facilities evolve for long-term sustainability and adaptation to changing energy requirements.

With built-in cybersecurity measures and rigorous protection standards (IEC 62443-4-2 certification), Optimizer Advanced safeguards critical operational technologies (OT) from cyber threats. This resilience makes the energy management systems operational and secure, preventing energy efficiency disruptions. It can manage and control systems remotely via cloud connections, providing greater convenience and efficiency. Facilities can perform energy management tasks from anywhere and implement energy-saving measures consistently, even outside regular working hours.

Optimizer Advanced supports strategic energy efficiency goals, including real-time energy performance monitoring and compliance with sustainability targets. The platform’s capabilities help facilities achieve their sustainability goals by reducing overall energy consumption.

How does Optimizer Unitary Controller enhance cybersecurity and meet compliance standards in manufacturing environments?

Optimizer Unitary Controllers support T1L Ethernet, which enables secure IP-based communication across systems. By integrating encryption at the IP layer, these controllers protect data transmission against unauthorised access, reducing the risk of cyber intrusions.

Many regulatory standards require manufacturing facilities to secure data handling and network integrity. The Optimizer Unitary Controllers support open IT protocols like BACnet/IP, which comply with the industry’s widely accepted security and data integrity standards. This compatibility meets regulations like NIST (National Institute of Standards and Technology) and ISO/IEC 27001, which focus on secure information management.

Segmentation and Access Control secure network segmentation, allowing sensitive operational technology (OT) data to be compartmentalised from broader IT networks, reducing the exposure of critical systems. Access control features help administrators enforce policies, controlling which systems and personnel can access certain data, a key compliance requirement.

T1L Ethernet supports reliable connectivity over long distances without signal degradation, ensuring stable system communication. This resilience is essential for continuous monitoring and secure data transfer across sprawling manufacturing environments, supporting compliance with industrial standards on data reliability and security.

These features enable Honeywell Optimizer Unitary Controllers to enhance cybersecurity, reduce operational risks, and support compliance in complex, high-stakes manufacturing environments.

How do these products improve indoor air quality in manufacturing settings?

Through advanced control and monitoring capabilities, Honeywell Optimizer Advanced and Optimizer Unitary Controller significantly enhance indoor air quality (IAQ) in manufacturing environments. Optimizer Advanced offers seamless integration with HVAC systems, enabling precise control over ventilation, heating, and cooling. This integrated approach ensures optimal air quality by maintaining consistent temperature and humidity. Its modular I/O architecture allows for flexible and dynamic adjustments based on real-time air quality data. This responsiveness helps maintain a healthy indoor environment by addressing air quality fluctuations. Optimizer Advanced helps reduce energy consumption by supporting energy-efficient operations while maintaining high air quality standards that align with sustainability goals.

Optimizer Unitary Controller regulates HVAC systems by adjusting ventilation levels based on real-time data to address airborne contaminants, which are common in manufacturing. They monitor indoor air conditions, automatically increasing airflow or exhaust as necessary to maintain safe, breathable air. They are integrated with filtration systems to ensure that filters operate effectively, alerting maintenance when replacements or adjustments are needed. This proactive approach helps prevent issues that can compromise IAQ. The controllers support sensors for CO₂, particulate matter, VOCs, and other contaminants, allowing dynamic system responses to maintain healthier conditions. The controllers optimise HVAC operations to support environmental and operational goals without excessive energy use by balancing IAQ improvements with energy efficiency.

Both products enhance IAQ by integrating control systems, real-time monitoring, and compliance with air quality standards, ultimately supporting a healthier manufacturing environment.

Can you share case studies of measurable improvements after implementing these products in manufacturing?

A large government organisation in Ohio faced the challenge of replacing its ageing building automation system. With a limited budget and the need to minimise disruption, they sought a solution that enhanced energy management, air quality, and cybersecurity. To address these challenges, the facility partnered with a Honeywell Controls Integrator to replace its legacy system with Honeywell Optimizer Unitary Controllers. This upgrade involved implementing T1L Ethernet technology, enhancing communication speeds from 78 Kbps to 10 Mbps and allowing real-time monitoring of critical manufacturing parameters. 

The results were impressive. Energy costs decreased due to improved efficiency, and compliance with modern air quality standards created a healthier workplace, boosting employee productivity. The upgrade also adhered to cybersecurity protocols, safeguarding sensitive operational data. Notably, the facility achieved a 20% cost savings compared to a complete system replacement, and the saved resources were used for further improvements.

The strategic implementation of Honeywell Optimizer and Unitary Controllers modernised the facility’s operations and positioned it to provide enhanced efficiency, safety, and sustainability, demonstrating the value of investing in smart building technologies.

How do Optimizer Unitary Controller and Optimizer Advanced integrate with existing manufacturing systems for operational efficiency? 

The Optimizer Unitary Controller connect with existing legacy infrastructure using T1L Ethernet, facilitating a transition to an IP-based system over existing twisted-pair wiring. This capability reduces costs and extensive rewiring while enabling facility-wide advanced connectivity. The controllers integrate HVAC, lighting, air quality, and energy management systems into a centralised platform by supporting BACnet/IP.  This unified system allows for easier monitoring and control of facility functions, reducing manual intervention and operational complexity. Real-time temperature, humidity, and air quality monitoring allow the controllers to adjust HVAC and ventilation systems automatically. It proves essential in production areas where environmental stability affects product quality. With insights into energy use, facilities can automate energy-saving strategies during off-peak hours or in low-usage areas, maintaining optimal environments while reducing costs. T1L Ethernet supports stable, secure data transmission across large manufacturing spaces, minimising downtime risks by maintaining communication even if individual systems go offline.

Honeywell Optimizer Advanced features modular I/O and universal compatibility, making integrating with existing systems easy without major modifications. Its legacy-support Honeywell Panel Bus I/O modules facilitate seamless integration with older installations. The system can remotely manage cloud connections to Honeywell Remote Building Manager or third-party systems. This capability helps with oversight and control from anywhere, improving operational responsiveness. Optimizer Advanced’s daisy-chaining capabilities and modular design reduce wiring complexity and enhance fault tolerance. This streamlined deployment process contributes to faster installation and easier maintenance.

Automated manufacturing is vulnerable to safety risks and cybersecurity threats. OMRON addresses these with secure robotics solutions, predictive maintenance, and collaborative robots, focusing on innovation and human-centric automation for future competitiveness.

What are the most common vulnerabilities in automated manufacturing environments?

In automated manufacturing environments, several common vulnerabilities can pose significant risks. Safety related to industrial robots is a common stress. While robots enhance efficiency, they can also introduce risks if not properly secured. This includes unauthorised access to robot control systems and potential physical harm to workers. Cyberattacks often target Automated manufacturing systems, which can disrupt operations and compromise sensitive data. Common threats include ransomware, unauthorised access, and data breaches. 3D printing and other additive manufacturing techniques can be vulnerable to intellectual property theft and sabotage.

How does the robotics and automation of OMRON solve these issues?

We address these vulnerabilities through comprehensive robotics and automation solutions like our Integrated Control Systems. These systems enhance security by centralising monitoring and control, reducing the risk of unauthorised access, and ensuring consistent operation. Our Robotic Integrated Controller solution seamlessly integrates control equipment, addressing cybersecurity and operational efficiency challenges.

Mobile and Collaborative Robots are used for areas where safety issues are critical. They are designed to work safely alongside humans, reducing the risk of accidents and improving overall safety. OMRON offers safety sensors and drives that create a harmonious interaction between humans and machines for safety and reduce the likelihood of accidents.

We also include solutions with predictive maintenance capabilities, which use real-time data to monitor equipment conditions and predict potential failures, thereby preventing unexpected downtime.

These solutions help mitigate the risks associated with automated manufacturing environments, ensuring a safer and more efficient operation.

How is OMRON leveraging robotics in its long-term strategy?

Robotics is a key component of our long-term strategy for the industrial automation sector, particularly under our “Shaping the Future 2030” vision. We aim to leverage robotics to address various social issues and improve human capabilities through automation. We offer a diverse range of robots in India for industrial needs, such as Collaborative Robots (Cobots) to work safely alongside humans without the need for safety fences; Mobile Robots like Autonomous Intelligent Vehicles (AIVs) that assist with routine, labour-intensive material handling tasks and Industrial Robots like SCARA, Articulated and Parallel robots delivering speed and precision at the shop floors to enhance productivity and flexibility in manufacturing and other industrial processes.

What strategies are you employing to stay ahead in the robotics industry?

We are focused on creating automation technologies that empower people. This involves developing robotics that can work alongside humans for their safety and increase productivity, all the while creating a sustainable society with improved quality of life.

OMRON is also creating Innovative-Automation, a concept with three innovations: “integrated” (control evolution), “intelligent” (development of intelligence through ICT), and “interactive” (harmonisation between people and machines). These form the bedrock of our innovations and solutions under the industrial automation portfolio, which aims to create more harmony between people and machines for a smarter and connected manufacturing world.

To stay competitive, we continuously evolve our robotics technologies by co-creating with partners, enhancing data-driven operations, and shifting from product-based to service-based value creation. This approach makes our solutions remain relevant and effective in addressing future challenges.

The Indian industrial and electronics market is expected to grow rapidly in the coming decade. Shiv Bhambri, Chief Executive Officer at RS India, shares how the company is growing with the rising industry and focusing on digital solutions, sustainability, and strategic partnerships.

How does the industrial and electronics market intend to influence and drive the industry’s growth over the next decade?

The industrial market is becoming increasingly agile through technological transformation and automation. We expect to see sustainability become a forefront of technology development. Products with sustainability improvements and certifications will help businesses make informed choices and reduce environmental impacts.

At RS India, we will sustain our growth by staying aligned with our strategy and supporting the industry’s expansion, especially in new technologies like EVS, data centres, etc. We will continue to introduce new product lines and broaden our product range. We also invest in digital solutions like our RS Mobile App, which has an improved website experience, AI-powered search capabilities, and a personalised experience to meet evolving customer needs. We aim to enhance supply chain capabilities.

What are the key objectives for companies in India for the next 5-10 years about industry-wide initiatives?

The Indian electronics sector expects major growth in the next 5-10 years. Green energy adoption, vehicle electrification, 5G, IoT, and industrial automation are all key drivers, with sustainability emerging as a critical part of technological growth.

The government’s $15 billion (₹1.26 lakh crore) investment in three semiconductor plants will greatly strengthen India’s push for self-sufficiency. In addition, new initiatives under the Make in India project and infrastructure upgrades in railways, ports, and utilities would help accelerate growth. We anticipate demand for electronic components as electric vehicles, renewable energy sources, and smart technologies become more widely adopted.

We are committed to playing a pivotal role in supporting this growth. We’ll continue to expand our product offerings, enhance our supply chain capabilities, and invest in digital solutions to meet the evolving needs. Our commitment to sustainability will continue unwavering, with activities targeted at decreasing our environmental impact and promoting eco-friendly products.

Can you discuss the industry’s commitment to sustainability and social responsibility in India?

India’s industry leaders are committed to sustainability and social responsibility. We are making significant strides in environmental, social, and governance (ESG) initiatives through the ‘For a Better World’ 2030 action plan. The company offers 30,000 products from over 100 suppliers in its Better World product line, and 52% of its suppliers have an EcoVadis rating. Leveraging our core strengths, we prioritise solutions-focused innovation, enhanced user experience, and expanded product offerings.

We are committed to achieving net-zero emissions in our operations by 2030 and across the value chain by 2050. We have reduced our environmental footprint, including reducing packaging intensity by 35% and recycling 82% of our waste in 2023/24. We have also lowered logistics emissions intensity by 26%, and 37 of our distribution sites are ISO 14001 certified.

What strategies contributed to RS Components’ Y-o-Y growth in FY2024, and how do you plan to sustain it?

We have grown remarkably, from an initial annual revenue of INR 1.02 crore in 1994-95 to an astonishing INR 125 crore in 2024. Our sustained growth is due to our strategic business approach of targeting Industrial MRO customers and offering support for our R&D and small-volume production needs. We provide procurement flexibility with our unique selling proposition of no minimum order quantity or value. By introducing over 5,000 NPIs monthly, we continuously scale our service solution through eProcurement and Vendor Consolidation. Furthermore, we strive to deliver operational excellence by implementing effective inventory planning and ensuring a 4-day delivery from the UK. We are constantly working on strengthening our customer experience.

We successfully serve diverse industries, including academia (IITs, universities, engineering colleges), driving remarkable growth through strategic partnerships. Our collaborations with global suppliers like Fluke and Tektronix yielded 500% growth in specific verticals. A robust management team focused on key sectors such as medical electronics, rail, and automotive has sustained growth momentum above 50% since FY23.

What role does the RS Mobile App play in enhancing customer experience?

The RS Mobile App elevates customer experience and drives RS India’s growth strategy. By offering seamless access to over 800,000 products, real-time stock and pricing information, and enhanced efficiency and convenience, this app streamlines operations for UK exporters worldwide. The app provides instant, on-the-go access to critical product information, demonstrating our commitment to customer satisfaction, technical innovation, and operational excellence.

Cloud-based elevator monitoring is made accessible to users with increased safety solutions, and Schmersal is the best in the field. Yogesh Kalpande, Dy. Manager-Elevator Sales at Schmersal India Pvt Ltd, shares what technologies they use that offer economic benefits by improving reliability, lowering costs, and seamlessly integrating into existing systems for smarter, safer operations.

Schmersal provides innovative solutions like cloud-based elevator monitoring. How are these technologies integrated into existing systems?

Schmersal has been integrating advanced technologies like cloud-based elevator monitoring to enhance the performance, safety, and maintenance of elevator systems. Schmersal’s cloud-based elevator monitoring solutions can be retrofitted onto existing elevator systems that may not have been originally designed for digital integration. This is done by installing sensors, controllers, and IoT-enabled devices that capture real-time data on elevator performance, such as speed, load, temperature, and door operation.

Data transmission and cloud connectivity are in place. The sensors and devices installed on the elevator equipment continuously collect operational data, which is then transmitted via secure communication protocols (e.g., Wi-Fi, 4G/5G, or Ethernet) to a cloud platform. This data is processed, analysed, and made available for remote monitoring, diagnostics, and predictive maintenance.

A central dashboard or monitoring platform, often cloud-based is used for maintenance teams, building managers, or service providers to monitor multiple elevators remotely. The dashboard provides insights into elevator performance, alerts about maintenance needs or failures, and predictive analytics for optimising the maintenance schedule.

By leveraging machine learning and data analytics, Schmersal’s cloud-based system can predict potential failures based on patterns observed in the data, allowing for proactive maintenance before an elevator breaks down, thereby reducing downtime and maintenance costs.

The cloud platform can also integrate with broader building management systems (BMS), allowing seamless coordination between elevator operations, lighting, HVAC, and security systems.

What major challenges do you face in this integration process?

The major challenges we face in the integration process are multifaceted. Many older elevator systems lack the infrastructure to directly support cloud-based monitoring directly, making retrofitting these systems with new sensors and communication devices technically challenging and costly. Additionally, since elevator systems are connected to the cloud and often transmit sensitive operational data, ensuring the security of this data is paramount. The cloud platform must adhere to stringent security protocols to prevent data breaches and cyberattacks, especially in sensitive locations like hospitals, hotels, or high-security buildings.

Connectivity issues also pose a significant challenge. In buildings with poor or unstable internet connectivity, ensuring consistent data transmission from the elevator to the cloud platform can take time and effort. To address this, we must implement reliable communication technologies, such as 4G or dedicated radio systems, to guarantee that data can still be transmitted in real time.

Moreover, retrofitting older systems and integrating them with cloud-based solutions often requires substantial initial hardware, installation, and training investments. This cost can be a barrier for some building owners or facility managers, especially those managing smaller properties. The integration process can also be complicated by connecting cloud-based elevator monitoring with other systems, such as fire alarms, access control, and lighting. Each system may have different standards, protocols, and communication methods, which require custom integration and configuration efforts.

Finally, some building maintenance teams may need more expertise or experience in using cloud-based systems and data analytics. To ensure the success of the integration, adequate training is necessary to help these teams effectively interpret data, handle system alerts, and make data-driven decisions.

How does collaboration with elevator manufacturers influence your R&D and production?

Elevator manufacturers often have specific safety requirements, particularly passenger protection, operational reliability, and local and international safety standards compliance. By collaborating with elevator manufacturers, we can develop or modify our products (e.g., safety switches, sensors, control systems) to meet the unique needs of the elevator industry. This customisation is crucial for ensuring the products are optimal for elevator applications.

Through real-time testing and feedback from elevator manufacturers, we can refine and enhance the durability and functionality of our components. Elevator systems are subject to continuous usage and demanding conditions, so having access to these environments allows us to test products in a way that ensures they meet the highest performance standards.

The elevator industry is highly regulated, with strict safety and performance standards that vary from region to region. By working directly with elevator manufacturers, we ensure that our products meet all necessary certifications and comply with the specific safety regulations governing elevator systems, such as the EN 81 standard in Europe.

Elevator manufacturers often deal with global markets, so collaboration helps us understand the diverse regulatory landscapes and develop products that can be easily adapted to meet different international standards.

The trend toward digitalisation and smart elevators has pushed for more integrated safety and control systems. Our R&D department benefits from this trend by collaborating with elevator manufacturers to design products integrated into smart elevator control systems, enhancing automation, monitoring, and predictive maintenance.

We also understand the volume and timing needs, leading to more efficient production planning. This results in faster lead times and the ability to deliver solutions aligned with the elevator systems’ manufacturing schedules.

Continuous collaboration provides insights into emerging trends in the elevator industry, such as the need for more energy-efficient systems, faster and quieter elevators, or increased accessibility.

What major technology does Schmersal provide to adhere to the safety requirements in elevator systems? 

Schmersal provides a range of advanced safety technologies designed to adhere to the strict safety requirements of elevator systems. These technologies ensure the safe operation of elevators, prevent accidents and comply with industry regulations. We ensure that all our safety devices and systems for elevators meet the rigorous safety standards defined by EN 81, which governs the design, installation, and operation of elevators in Europe. Our products are certified to meet these standards, ensuring the highest level of safety. Many of our products meet functional safety levels (e.g., SIL – Safety Integrity Level, PL – Performance Level) required for elevator safety systems. Our products are designed to prevent hazardous failures and ensure that safety functions are always operational.

Schmersal is increasingly integrating Internet of Things (IoT) technology into its safety products, allowing for predictive maintenance in elevators. This helps monitor wear and tear on components and ensures timely repairs before failures can lead to safety incidents. Real-time diagnostics and maintenance alerts can be generated by connecting safety devices to cloud-based platforms. Our safety systems can be monitored remotely, allowing for real-time elevator health and status tracking. This improves operational efficiency and reduces downtime by enabling swift responses to safety-related issues.

We also provide control systems and automation solutions that ensure the safe, smooth operation of elevator movement and door functions. These systems integrate safety functions such as emergency stops, door locking, and speed regulation to prevent accidents during operation.

Can you elaborate on the economic advantages of your innovative solutions to elevator and escalator manufacturers?  

Our innovative safety solutions provide significant economic advantages to elevator and escalator manufacturers by reducing downtime, maintenance, and compliance costs, speeding up development processes and improving energy efficiency. Our focus on safety in vertical transportation ensures that our products are durable, modular, and globally compliant. These features provide long-term economic benefits, helping manufacturers reduce overall costs, improve product reliability, and gain a stronger competitive edge in the market.

Svaya Robotics develops collaborative robots with AI and ML integration all in-house. These robots enable manufacturers to adapt to changing demands, enhance productivity, and ensure secure, autonomous operations with easy-to-use interfaces and zero-maintenance reliability.

What are the major challenges manufacturers face, and how does Svaya Robotics address them with its solutions?

I feel the major challenges faced by manufacturers are the constantly changing market demand for product variety and volume. Manufacturing units traditionally implementing fixed automation, such as special-purpose machines and gantries, do not address the above concern. Production requires an interplay of humans and robots to be adaptive, precise, and more productive. The solution to the problem is flexible robotic automation, and we at Svaya Robotics offer collaborative robots with a patented user-friendly interface that helps address the industry’s concerns, both new and existing setups.

SCADA systems, PLCs, HMIs, and connected IoT devices can be at risk. How do you protect the same at your manufacturing unit? 

The manufacturing industry has widely adapted to interconnected and remote-controlled devices for programming, troubleshooting, and preventive maintenance, introducing risks like data breaches and unauthorised access. At Svaya, we address these risks through secure network segregation. To limit exposure, We keep all critical systems like SCADA, PLCs, and IoT devices on separate, secured networks. We also maintain robust and regularly updated firewall protection, monitor for threats, and train employees on data security best practices. Combined with timely system updates, this layered approach ensures the safety of our operations and sensitive data.

How does your SR-L Series assist the manufacturers in easing their operations? 

Our SR–L collaborative robots are simple to integrate into any setup without retrofitting. Line workers can drive integration and day-to-day operation on the job through its easy-to-use no-code interface. They are convenient for quickly changing between tasks with little or no downtime, even as production demand changes. They are reliable and can work day in and day out with zero maintenance for the life of the robots.

How has the incorporation of Al and ML improved your solutions?

We enable adaptive and agile working by allowing manufacturers to quickly adjust to changing production demands and environments. With advanced tactile perception, integrated vision and AI, our cobots can dynamically adapt their actions to task variations or unforeseen conditions without requiring manual reprogramming every time. This flexibility allows manufacturers to scale operations, easily switch between tasks, and respond rapidly to workflow changes while maintaining high efficiency and precision. By continuously learning and adapting, our cobots empower you to shape “your work your way,” tailoring operations to meet production needs and enhancing agility.

How does Svaya Robotics develop its robots, and what advancements are being made in autonomous capabilities and AI integration?

Svaya robots are completely developed in-house. Our full-stack vertical integration helps us develop robots of different form factors, including 6-axis, 7-axis, and Dual-Arm Robots. We are deeply investing in developing autonomous capabilities in robots powered by AI and advanced perception. AI-powered Svaya Robots can learn from human experience and the data they see and gather in their work and actions.

Data centres will prioritise energy availability challenges, with overextended grids and skyrocketing power demands pushing data centre consumption to 3-4% by 2030. This pressure may attract regulatory attention from governments around the globe. 

AI continues to reshape the data centre industry, a reality reflected in the projected 2025 data centre trends from Vertiv, a global provider of critical digital infrastructure and continuity solutions. Vertiv experts anticipate increased industry innovation and integration to support high-density computing, regulatory scrutiny around AI, as well as increasing focus on sustainability and cybersecurity efforts.

“Our experts correctly identified the proliferation of AI and the need to transition to more complex liquid- and air-cooling strategies as a trend for 2024, and activity on that front is expected to further accelerate and evolve in 2025,” said Giordano (Gio) Albertazzi, CEO, Vertiv. With AI driving rack densities into three- and four-digit kWs, the need for advanced and scalable solutions to power and cool those racks, minimize their environmental footprint, and empower these emerging AI factories has never been higher. We anticipate significant progress on that front in 2025, and our customers demand it.” 

Power and cooling infrastructure innovates to keep pace with computing densification: In 2025, the impact of compute-intense workloads will intensify, with the industry managing the sudden change in a variety of ways. Advanced computing will continue to shift from CPU to GPU to leverage the latter’s parallel computing power and the higher thermal design point of modern chips. This will further stress existing power and cooling systems and push data center operators toward cold-plate and immersion cooling solutions that remove heat at the rack level. Enterprise data centers will be impacted by this trend, as AI use expands beyond early cloud and colocation providers.

AI racks will require UPS systems, batteries, power distribution equipment and switchgear with higher power densities to handle AI loads that can fluctuate from a 10% idle to a 150% overload in a flash. Hybrid cooling systems, with liquid-to-liquid, liquid-to-air and liquid-to-refrigerant configurations, will evolve in rackmount, perimeter and row-based cabinet models that can be deployed in brown/greenfield applications.

Liquid cooling systems are set to be integrated with high-density UPS systems for continuous operation, enhancing manufacturing efficiency, faster deployment, and reduced equipment footprint, while servers are integrated with necessary infrastructure, including factory-integrated liquid cooling. 

Data centres prioritise energy availability challenges: Overextended grids and skyrocketing power demands are changing how data centres consume power.Globally, data centres use an average of 1-2% of the world’s power, but AI is driving increases in consumption that are likely to push that to 3-4% by 2030. Expected increases may place demands on the grid that many utilities can’t handle, attracting regulatory attention from governments around the globe—including potential restrictions on data centre builds and energy use—and spiking costs and carbon emissions that data centre organisations are racing to control. These pressures are forcing organisations to prioritise energy efficiency and sustainability even more than they have in the past.

In 2024, we predicted a trend toward energy alternatives and microgrid deployments, and in 2025 we are seeing an acceleration of this trend, with real movement toward prioritising and seeking out energy-efficient solutions and energy alternatives that are new to this arena. Fuel cells and alternative battery chemicals are increasingly available for microgrid energy options. Longer-term, multiple companies are developing small modular reactors for data centres and other large power consumers, with availability expected around the end of the decade. Progress on this front bears watching in 2025.

Industry players collaborate to drive AI factory development: Average rack densities have been increasing steadily over the past few years, but for an industry that supported an average density of 8.2 kW in 2020, the predictions of AI Factory racks of 500 to 1000 kW or higher soon represent an unprecedented disruption. As a result of the rapid changes, chip developers, customers, power and cooling infrastructure manufacturers, utilities, and other industry stakeholders will increasingly partner to develop and support transparent roadmaps to enable AI adoption. This collaboration extends to development tools powered by AI to speed engineering and manufacturing for standardised and customised designs. In the coming year, chip makers, infrastructure designers, and customers will increasingly collaborate and move toward manufacturing partnerships that enable true integration of IT and infrastructure.

The increasing frequency and severity of ransomware attacks is driving a new, broader look at cybersecurity processes and the role the data centre community plays in preventing such attacks. One-third of all attacks last year involved some form of ransomware or extortion, and today’s bad actors are leveraging AI tools to ramp up their assaults, cast a wider net, and deploy more sophisticated approaches. Attacks increasingly start with an AI-supported hack of control systems, embedded devices, or connected hardware and infrastructure systems that are not always built to meet the same security requirements as other network components. Without proper diligence, even the most sophisticated data centre can be rendered useless.

As cybercriminals continue to leverage AI to increase the frequency of attacks, cybersecurity experts, network administrators, and data centre operators will need to keep pace by developing their own sophisticated AI security technologies. While the fundamentals and best practices of defence in depth and extreme diligence remain the same, the shifting nature, source, and frequency of attacks add nuance to modern cybersecurity efforts.

Government and industry regulators tackle AI applications and energy use: While our 2023 predictions focused on government regulations for energy usage, in 2025, we expect the potential for regulations to increasingly address the use of AI itself. Governments and regulatory bodies around the world are racing to assess the implications of AI and develop governance for its use. The trend toward sovereign AI—a nation’s control or influence over the development, deployment, and regulation of AI and regulatory frameworks aimed at governing AI—is a focus of the European Union’s Artificial Intelligence Act, China’s Cybersecurity Law (CSL), and the AI Safety Governance Framework. Denmark inaugurated their own sovereign AI supercomputer, and many other countries have undertaken their own sovereign AI projects and legislative processes to further regulatory frameworks, an indication of the trajectory of the trend. Some form of guidance is inevitable, and restrictions are possible, if not likely.

Initial steps will be focused on applications of the technology, but as the focus on energy and water consumption and greenhouse gas emissions intensifies, regulations could extend to types of AI applications and data centre resource consumption. In 2025, governance will continue to be local or regional rather than global, and the consistency and stringency of enforcement will widely vary.

Shrirang Deshpande, Country Head, AI Practice and Strategic Programs, Vertiv, said, “This year witnessed the AI revolution taking centre stage, with the momentum anticipated to grow in the coming year and beyond. In India, our government is also playing a pivotal role in accelerating AI adoption and supporting the development of a sovereign AI cloud. With our comprehensive power and cooling portfolio, including the new Vertiv™ 360AI portfolio, we are well-positioned to address the dynamic demands of customers exploring AI support. Combined with a global service network and expert engineers, we’re ready to support transformative AI journeys.”

Freudenberg will showcase its biopharmaceutical devices, systems, sealing, and filtering solutions at CPhI & PMEC India 2024 and aim to bring innovative products that meet the evolving needs of these vital sectors. 

Freudenberg, a German technology company, will exhibit its biopharmaceutical devices, systems, sealing, and filtering solutions at CPhI & PMEC India 2024 on November 26-28.  Freudenberg. The company, which provides services to the pharmaceutical and healthcare industries in India, will showcase its innovative solutions at its booth.

G Sivasailam, Managing Director, Freudenberg Performance Materials, and Director and CEO of Freudenberg Regional Corporate Centre India, said, “Freudenberg’s longstanding commitment to innovation and collaboration drives our contributions to India’s pharmaceutical and healthcare industries. Through our participation in CPhI & PMEC India, we aim to bring innovative products that meet the evolving needs of these vital sectors, delivering reliability, safety, and performance.” 

Freudenberg Medical, a fluid handling innovation pioneer for over 30 years, offers precision-engineered solutions made in the United States and Germany. Freudenberg Medical recently announced the PharmaFocus Premium ASTC UV-Shield Tubing, which is specifically intended for photosensitive pharmaceuticals and has a platinum-cured silicone interior and an opaque exterior to maintain the integrity and stability of light-sensitive fluids. The company also provides advanced single-use components such as y-connector manifolds, tubing assemblies, and bottle cap assemblies with numerous inlets and outlets designed for cGMP bioprocesses. The HelixFlexTM TPE Tubing is a high-performance solution for cell and gene therapies. It provides outstanding visibility, durability, and sterilisation adaptability.

“Freudenberg Medical is redefining manufacturing by combining virtual reality (VR) and artificial intelligence (AI) to enhance training, streamline production, and drive efficiency across global sites. With new facilities under construction in Germany and Costa Rica, this innovative approach is giving customers greater transparency and collaboration while cutting costs, reducing waste, and setting new standards for the future of production layouts,” remarked Falgun Jani, Business Head, India Region, Freudenberg Medical

Freudenberg-NOK India demonstrates its experience in sealing systems tailored to pharmaceutical applications. Among its major breakthroughs are the Radiamatic® HTS II Seals, which are hygienic PTFE radial shaft seals designed for process industries, as well as inflatable and profile seals that provide outstanding resilience to harsh circumstances, ensuring reliability in pharmaceutical environments. Additionally, its clamp seals and O-rings, which are ISO and DIN approved, are designed to reduce contamination hazards while maintaining optimal performance.

Senthil Kumar E, Sr. General Manager, Industrial Services Division of Freudenberg-NOK India, said, “Our robust local presence, combined with globally recognised sealing technologies, positions us as a trusted partner to India’s pharmaceutical industry. We are committed to enabling reliable and efficient operations across critical applications.”

Freudenberg Filtration Technologies, a leading producer of air filtration systems for automotive, industrial, and pharmaceutical industries since 1998, focuses on creating safe and efficient pharmaceutical settings. Key offerings include fan filter units, Safe Change Housing/BIBO units, and high-temperature and ISO 16890 filters designed for critical pharmaceutical processes.

Chinmay Korad, Country Head, Pharma, Freudenberg Filtration Technologies India, said, “With the rapid growth of India’s pharmaceutical sector, the company remains steadfast in its commitment to providing cutting-edge filtration solutions. These solutions are designed to meet the highest standards of safety, operational efficiency, and compliance with international regulations. As the demand for pharmaceutical products increases, FFT continues to support the industry by delivering advanced technologies that ensure the integrity of the manufacturing process and the safety of both workers and consumers.”

 CPHI & PMEC India 2024 showcased over 10,000 products, creating a unique platform for collaboration and driving innovation in the pharmaceutical industry.

The 17th edition of CPHI & PMEC India, is being held at the India Expo Centre, Greater Noida, Delhi-NCR, showcasing the robust potential of India’s pharmaceutical industry. With the Indian pharma market projected to grow to USD 130 billion by 2030 and USD 450 billion by 2047, the event highlighted the industry’s vital role in shaping global healthcare. Bringing together over 2,000 exhibitors and 50,000 visitors from more than 150 countries, including the USA, UAE, South Korea, Japan, and the United Kingdom, the expo serves as a dynamic hub for innovation and collaboration. Spanning pharma machinery, packaging, analytical instruments, laboratory technologies, ingredients, and beyond, it offers a comprehensive platform for stakeholders to engage in transformative dialogues and foster strategic partnerships.

Key dignitaries such as  K. Raja Bhanu, Director General, Pharmexcil; Harish K. Jain, President, FOPE (Federation of Pharma Entrepreneurs);  Namit Joshi, Vice Chairman, Pharmexcil; AVPS Chakravarthy, Global Ambassador, WPO;  Rhonda Duffy, Executive Vice President and COO, Biocon Biologics;  Rakesh Kumar, Chairman, India Expo Mart Limited (IEML) & Director General, Export Promotion Council for Handicrafts (EPCH); R.K. Jain, Chairman, CPI; Ranjana Ganguly, Board Member, PCSI; Yogesh Mudras, Managing Director, Informa Markets in India, Wouter Moulman, Chief Commercial Officer, Informa Markets, IMEA, Adam Anderson, Executive Vice President – Pharma, Informa Markets B.V.;  and Rahul Deshpande, Sr. Group Director, Informa Markets in India, did the honours, amidst an august industry presence.

The event featured a stellar lineup of exhibitors, including leading names like Dr. Reddy’s Laboratories Ltd, Biocon Ltd, Glenmark Lifesciences Ltd, Morepen Laboratories Ltd, Hetero Labs Limited, Lupin Ltd, Signet Excipients Pvt. Ltd, Apitoria Pharma Pvt Ltd, Capsugel Healthcare Pvt. Ltd, Supriya Lifescience Ltd, SMS Pharmaceuticals Ltd, MSN Laboratories Pvt. Ltd, Sekhmet Pharmaventures Pvt. Ltd, Tirupati Lifesciences Pvt. Ltd, and Merck Life Science Pvt. Ltd, among others. The PMEC pavilion showcases cutting-edge pharmaceutical manufacturing technologies, with prominent exhibitors like ACG, Accupack Engineering, Ace Technologies, Avish Machines, Bowman & Archer Pharma Machines, Cadmach Machinery, CAM PAK India, Fette India, IMA Industria Macchine, Parle Global Technologies, Snowbell Machines, and Truking Technology, spotlighting the latest advancements in equipment and innovation.

This year, the expo garnered strong support from prominent industry associations, including CIPI, FOPE (Federation of Pharma Entrepreneurs), IPEC India, and Pharmexcil, further cementing its status as a leading and highly anticipated event in the pharmaceutical industry.

 AVPS Chakravarthy, Global Ambassador, WPO, said, “The Indian pharmaceutical industry is demonstrating its innovative potential through advancements like Carticel therapy for cancer treatment and Nafithromycin, a groundbreaking macrolide antibiotic tackling drug-resistant pathogens. These innovations highlight India’s dual strengths in affordability and efficacy, reaffirming its role as the ‘pharmacy of the world.’ Events like CPHI & PMEC India provide vital platforms for collaboration, showcasing progress in AI-driven drug inspection, sustainable packaging, and startup-driven innovations, propelling the industry towards a future of higher value creation and global leadership in both volume and value.”

Dr. Veeramani, Chairman, Pharmexcil, said “The Indian pharmaceutical industry stands as a global leader, exporting to over 200 countries and providing comprehensive solutions across APIs, finished dosages, clinical research, and pharmacovigilance. With platforms like CPHI showcasing India’s capabilities, the sector is poised for transformative growth—from its current $55 billion to a projected $130 billion by 2030 and $450 billion by 2047. Innovations in biologics, specialty generics, and the impact of policies like the U.S. Biosecure Act underline the industry’s potential to redefine healthcare solutions worldwide.”

K. Raja Bhanu, Director General, Pharmexcil, said, “The Indian pharmaceutical sector, a key focus area for exports, has demonstrated remarkable growth, with current market size at $55 billion and exports contributing $27.85 billion. Projections indicate exports will soar to $130 billion by 2030 and $450 billion by 2047. CPHI & PMEC India highlights India’s strengths in manufacturing, analytics, AI, and machine learning.”

Namit Joshi, Vice Chairman, Pharmexil, said, “The Indian pharmaceutical industry has solidified its global position as the ‘Pharmacy of the World’ and earned recognition as the ‘Healers of the World’ through its exceptional contribution to COVID-19 vaccine distribution. With exports nearing $27.84 billion and innovative advancements like nanoparticles and improved drug delivery systems, India continues to lead. Integrating IT with pharmaceuticals will further strengthen its role, paving the way for dominance in biologics and biosimilars. CPHI & PMEC India is instrumental in showcasing this progress and reinforcing India’s potential to serve global healthcare needs.”

Harish K. Jain, President, FOPE (Federation of Pharma Entrepreneurs), said “India’s pharmaceutical industry, valued at $60 billion today, plays a vital role in global exports, with $30 billion of that in exports. By 2030, we expect our exports to grow significantly, with 70% directed to Europe and the US. Our industry’s impact is enormous—Indian pharmaceuticals contribute $8 billion annually to the US healthcare system, saving patients over $1.5 trillion. With growing capabilities in AI, machine learning, and biologics, India is poised to become the world’s leading pharmaceutical hub, targeting a $1 trillion industry by 2047.”

CPHI India features a wide array of exhibitors, including Active Pharmaceutical Ingredients (APIs), antibiotics, antibodies, biocatalysts, biotechnology, excipients, drug formulations, herbal teas, and many more, representing the entire pharmaceutical manufacturing ecosystem. On the other hand, PMEC India highlights innovations in pharmaceutical equipment, including packaging and processing equipment, tableting and capsule fillers, plant/facility equipment, process automation, filtration systems, and much more. Together, these exhibitions provide a holistic view of the advancements and opportunities within the pharma and biopharma industries, driving growth, innovation, and collaboration.