Metalworking companies must launch new products at shorter intervals, shortening product life cycles without compromising quality, safety, and environmental standards. With this, welding is under a microscope. New materials and complex, weight-saving geometries require welding expertise with leading-edge high-tech systems. This is where Fronius comes in with its Prototyping and manufacturing Center. They offer a comprehensive 360° service—from feasibility studies to series production.
New components, such as environmentally friendly lightweight components for e-mobility or rail vehicle construction, require changes. The task of welding metals that are difficult to join, such as aluminium, magnesium, or titanium alloys, is increasing.
“Extensive expert knowledge is essential, especially in the field of metallurgy,” says Wolfgang Scherleitner, Head of the Prototyping & Manufacturing Center, with conviction, adding: “Processing high-strength steels and lightweight alloys require advanced welding technologies; the structural integrity and corrosion resistance of these metals can only be guaranteed when a high level of expertise, modern welding processes, and optimal parameter selection are combined.”
The extremely high temperatures that arise during welding and the rapid cooling rates lead to changes in the microstructure, which strongly influence the mechanical properties of the joined components. At Fronius, the base material is analysed in the laboratory before and after the welding tests to gain knowledge essential for flawless welds.
Alongside the major metallurgical and welding challenges that arise, regulatory requirements are vital. EN 1090 Standard applies to load-bearing steel and aluminium structures, containing design class-dependent stipulations for the complete documentation of the weld seams, ensuring their continuous traceability. The DIN EN 15085 and ISO 3834 standards define the quality requirements and documentation obligations for welding work in rail vehicle construction. DIN EN 1011 Standard recommends welding metallic materials, which is essential in other sectors. This drives up the quality criteria for metalworking operations and forces many companies to invest in automated welding systems. These often require new skills, such as special programming know-how, which is not always available, even in industrial companies.
Companies will discover a tailor-made service in the Fronius portfolio from the Prototyping & Manufacturing Center. The welding professionals help customers from the trade and industry to develop new products and master the switch to climate-friendly high-tech solutions with technology and comprehensive expert knowledge.
“Thanks to the extensive expertise of our welding specialists, we can significantly reduce the high risks and costs that new product developments often entail for our customers,” explains Scherleitner.
Feasibility studies are initially done at the Austrian site in Wels, followed by prototype production if requested. The client submits their welding specifications and the 3D data of components and clamping devices. Fronius performs a virtual analysis of this information to draw conclusions about weldability, accessibility, and cycle time. Problems that arise are discussed with the customer, and optimisation and solution options are developed. The clear aim of the development work is to create future-proof, state-of-the-art products.
As soon as valid welding data is available and the prototypes have been successfully welded, Fronius develops a production concept and, if requested, takes over the production of the pilot series and series production. If series production happens at the customer’s premises, Fronius can also design, build, and supply customised robotic welding systems from a single source on request.
Furthermore, on-site commissioning services, employee training, and regular maintenance and calibration of the systems are all part of the comprehensive service package, which is supported worldwide by a network of 38 subsidiaries and Fronius Sales and Service Partners in over 60 countries.
“Our customers’ requirements are component-specific and varied. No two Fronius robotic welding systems are the same in every detail,” explains Scherleitner. “ To ensure system reliability and cost-effectiveness, we use a modular system of tried-and-tested component units when engineering and assembling our systems.”
All components are matched to the respective welding processes and deliver high stability, repeat accuracy, and adaptability to different applications and loads. The modular system includes torch systems and torch service stations, handling robots, robot tracks, welding robots, gripper deposit systems, and positioners.
Modern simulation technology helps with feasibility analysis and prototyping. The Fronius Pathfinder software can simulate welding sequences on the welding system’s digital twin. The software identifies axis limits, calculates start and end points along with paths, and independently sets teach points. Errors and collisions can be identified in advance, and welding sequences can be optimised, saving time and money. In addition, the Austrian experts can simulate material distortion as part of the feasibility study and generate analyses for the correct welding sequence.
“Alongside simulation technology, we also offer advanced data management solutions,” Scherleitner explains and continues: “Furthermore, we can scan welded seams with our inspection sensor technology and evaluate them with software, in combination with WeldCube. In particular, we check whether the weld geometries are within the tolerance range over the entire length.”
During the welding process, WeldCube saves and analyses all welding data and enables precise process monitoring and control for unbeatable quality and efficiency in production.
The 3D measurement of welded components happens in a robot measurement cell to check for distortion and deviations from the original CAD data. Findings from these measurements are incorporated into the tests for ongoing optimisation of the joining work. At the end of this process, valid welding parameters are available for series production.
Fronius also has a state-of-the-art welding laboratory where visual inspections, destructive testing, and microsections are carried out. These tests are essential to ensure the quality and integrity of the welds; their results are handed over to the customer with the welding concept, which concludes the feasibility study.
Additive manufacturing is now placing varied demands on welding. This technology enables complex, custom-designed components to be produced with high precision and low material consumption. One example is pipeline construction, where new standards and requirements are currently under development. As a member of the “Joint Working Group for additively manufactured components under the Pressure Equipment Directive of the German Institute for Standardisation (DIN)”, Fronius is at the forefront of this work. Working in collaboration with MIGAL.CO, Linde Engineering, and TÜV SÜD, the Austrian welding experts, took part in the model qualification of an additively welded pipe branch as a pressure vessel. The working group assessed the applicability of the draft standard prEN 13445-14 to the components of unfired pressure vessels. This collaboration resulted in the Fronius Additive Pro characteristic for the Wire Arc Additive Manufacturing (WAAM) process, which enables fast, cost-efficient, and precise component production.
With comprehensive services and cutting-edge technology, Fronius ensures that companies are ideally equipped to master the challenges of technological transformation and shape a sustainable future. With Fronius at their side, companies can confidently look to an innovative and environmentally friendly future.
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Pinnacle Industries has appointed Rahul Desai as its new CEO. Desai will lead the company’s Auto Components, Seating & Interiors division.
Pinnacle Industries, a leading automotive seating, interiors, special application vehicles, and railway seating company, has announced the appointment of Rahul Desai as Chief Executive Officer (CEO).
With nearly three decades of experience in the auto-components sector, Desai brings with him a wealth of expertise in greenfield projects, technology transfers, operational excellence, business transformation, financial strategy, innovation, and strategic planning. Over the course of his career, Desai has held senior leadership positions at notable organisations such as CIE India, GKN Sinter Metals Ltd, and Inteva Products India Automotive Pvt Ltd. In his new role, Desai will lead Pinnacle Industries’ Auto Components, Seating & Interiors division, overseeing operations across manufacturing plants and supporting functions. His leadership will play a crucial role in enhancing operational efficiency, strengthening core capabilities, and integrating next-generation technologies.
Arihant Mehta, President of Pinnacle Industries, said, “Rahul brings the perfect blend of industry experience and a forward-thinking approach that aligns with our vision. His deep understanding of the auto component landscape, combined with his focus on innovation and operational excellence, will be key to refining our strategy and enhancing execution across the organisation.”
Rahul Desai, CEO of Pinnacle Industries, said, “The automotive components and interiors industry is evolving rapidly, with a growing focus on sustainability, customisation, safety, and smart technologies, all driven by changing consumer preferences. At Pinnacle Industries, I see a strong foundation and a clear opportunity to deliver innovative solutions that align with these transformative trends. As I take on this role, my focus will be on driving operational excellence, enhancing customer centricity, and investing in employee development to ensure we are fully equipped for the ambitious growth ahead. We will build on our strengths, embrace change, and create long-term value for our customers, employees, and stakeholders.”
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India’s tech and business sectors are experiencing a surge in women entering high-demand roles, offering opportunities for career growth and financial success. Women are taking on leadership and technical roles, contributing to innovation and progress.
As India’s tech and business sectors continue to thrive, women are increasingly making their mark in high-demand roles, paving the way for greater career growth and financial success. With the technology industry evolving rapidly, women are taking on leadership and technical roles, contributing significantly to innovation and progress.
TeamLease Digital analysis highlights the high-demand positions for women that offer excellent growth potential and come with competitive salaries that reward experience and expertise. From freshers to seasoned professionals, women are climbing the career ladder in fields such as data science, product management, cloud engineering, and cybersecurity.
In today’s rapidly evolving business landscape, product managers play a pivotal role in driving the success of a product—from its initial ideation to execution. They ensure that the product aligns with customer needs and business objectives, making this role crucial for organisations looking to stay ahead of the competition.
For freshers entering the field, the highest salary for a product manager (0 to 3 years of experience) stands at ₹22.1 LPA. Early in their careers, new product managers focus on vital tasks like market research, defining user needs, and supporting development teams to bring ideas to life.
However, as they gain experience, the role becomes even more rewarding. Senior Product Managers or Directors, with 8+ years of experience, can earn up to ₹160 LPA. These professionals take on leadership roles, managing entire product portfolios, formulating strategies for product success, and overseeing large teams to ensure that the products not only meet customer expectations but also drive business growth.
In today’s data-driven world, Data Scientists are at the forefront of transforming raw data into valuable insights, playing a pivotal role in driving business success and innovation. With companies increasingly relying on data to make informed decisions, this field has become one of the most sought-after and rewarding career paths.
For freshers (0 to 3 years) entering the field of Data Science, the highest salary can reach up to ₹18 LPA. At this stage, budding data scientists immerse themselves in learning how to handle large datasets, apply foundational machine learning techniques, and solve real-world problems with data-driven solutions.
However, the financial rewards grow exponentially as they gain experience. Senior data scientists with over 8 years of experience can earn up to ₹150 LPA. These professionals take on significant leadership roles, designing complex algorithms, crafting data strategies, and influencing high-level decisions across the organisation.
As India embraces digital transformation,cloud architects and engineers have become essential in building and managing the infrastructure that powers businesses’ digital growth. These professionals are important in organisations scaling efficiently, securely, and cost-effectively by leveraging cloud technology.
For freshers (0 to 3 years) entering the cloud engineering field, the highest salary is ₹14 LPA. At the start of their careers, junior cloud engineers focus on supporting cloud solutions, troubleshooting issues, and learning the nuances of cloud service management.
However, as they gain experience, the potential for growth is substantial. Senior cloud architects can earn up to ₹100 LPA, taking on more strategic responsibilities. These professionals design and implement cloud strategies, manage large-scale cloud deployments, and ensure systems are secure and scalable to adapt to the rapidly changing demands of modern businesses.
In today’s fast-paced business environment, PMO (Project Management Office) professionals play a critical role in ensuring that projects are delivered on time, within budget, and in alignment with organisational goals. Their ability to streamline project processes and ensure efficiency makes them an invaluable asset to any business.
For freshers (0 to 3 years) stepping into the PMO field, the highest salary can reach ₹15 LPA. At this stage, junior PMO professionals focus on tracking project progress, managing project documentation, and assisting project managers with resource planning, providing crucial support to ensure smooth project execution.
However, as they accumulate experience, PMO professionals can scale their careers significantly. Senior PMO professionals with over 8 years of experience can earn up to ₹80 LPA. These seasoned professionals take on leadership roles, overseeing multiple projects, defining strategic project management frameworks, and ensuring that organisational goals are met effectively across various departments.
In an age where cyber threats are increasingly sophisticated, cybersecurity specialists are the unsung heroes of the digital world, safeguarding critical systems, networks, and data from cyberattacks. As businesses across India go digital, the demand for cybersecurity professionals has skyrocketed, making this field one of the most vital and rewarding career paths today.
For freshers (0 to 3 years) entering the field, the highest salary can reach ₹12 LPA. At this stage, entry-level cybersecurity professionals focus on monitoring systems, identifying potential vulnerabilities, and responding to security incidents, playing a crucial role in the organisation’s defence mechanisms.
However, as they progress in their careers, the rewards grow exponentially. Senior cybersecurity specialists, with over 8 years of experience, can earn up to ₹90 LPA. These experienced professionals take on high-stakes responsibilities, including defining the organisation’s overall security strategy, leading responses to major cyber incidents, and mitigating advanced threats that could potentially jeopardise the company’s digital assets.
These roles offer lucrative salaries at every level of experience and present opportunities for growth. Whether you’re just starting your career or aiming to reach a leadership position, these roles continue to be in high demand, providing women with powerful career paths in tech and business.
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WALTER and EWAG, part of the UNITED GRINDING Group, are set to host their highly anticipated Open House 2025 at their Tübingen headquarters. This year’s event showcases cutting-edge innovations that redefine the future of precision tool machining, automation, and service solutions.
Bringing together over 200 global customers, the Open House 2025 is a live technology experience spotlighting WALTER EWAG’s latest developments. With a special focus on superhard materials, the event introduces a dynamic lineup of technologies designed to enhance productivity, reduce downtime, and address industry-wide challenges in precision manufacturing.
At the heart of this year’s showcase is Automated Tool Production (ATP), an intelligent, integrated automation solution that addresses the increasing demand for operational efficiency and skilled labour shortages. ATP’s modular RoboCell and Mobile Robot units seamlessly connect grinding, eroding, and measuring systems, enabling fully automated production environments. With retrofit capabilities, ATP offers unmatched flexibility for existing machines, ensuring cost-effective scalability and improved cycle times without altering production layouts.
Another breakthrough is the VISION LASER, WALTER’s debut laser processing solution for superhard materials such as PCD, CVD, MCD, and carbide. Built on the proven HELITRONIC VISION 400 L platform, this high-precision machine delivers breakout-free cutting edges, chip breaker processing, and superior surface quality. With no need for consumables like coolant or wire, the VISION LASER is a sustainable, cost-efficient alternative to traditional wire eroding methods.
Further strengthening its innovation portfolio, WALTER will present the HELICHECK NANO, the world’s first fully automated measuring machine for nano and micro tools. Equipped with dual backlight systems, high-resolution cameras, and a microscope turret, the HELICHECK NANO supports operator-independent quality checks—meeting the needs of industries such as electronics, medical technology, and mould-making, where micro precision is critical.
Also on display will be the Fire Stop & Go, a smart safety feature embedded in HELITRONIC RAPTOR DIAMOND machines. This advanced fire prevention system minimises production downtime by intelligently analysing and responding to fire risks during eroding. This allows for the safe continuation of operations without full system shutdowns.
The event will also launch HELITRONIC RAPID, a robust, entry-level 5-axis CNC tool grinding machine for sharpening and manufacturing tools. Designed for flexibility and ease of use, it offers a cost-effective entry point into high-precision machining.
In alignment with its service-first philosophy, WALTER EWAG introduces the WE CARE maintenance program. This modular, customisable support service includes remote diagnostics, flat-rate travel costs, and predictive maintenance tools like the Digital Fingerprint. Customers can tailor packages ranging from basic condition checks to full-service coverage.
Complementing this is the Transaction Network, a manufacturer-neutral digital platform offering 24/7 access to asset data, spare parts ordering, and integrated ERP procurement processes. With features like single sign-on, real-time service updates, and intelligent ecosystem connectivity, the portal empowers customers with enhanced transparency and efficiency across the machine lifecycle.
For more information, visit www.walter-machines.com or contact marketing@walter-machines.de.
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OMRON Corporation and Cognizant signed a strategic partnership to integrate Information Technology (IT) and Operational Technology (OT) in the manufacturing industry. The collaboration includes Cognizant being chosen as the engineering partner for OMRON’s Industrial Automation Business (IAB) products.
OMRON, known for its advanced automation technology, and Cognizant, with expertise in IT-OT convergence, will offer a unique, one-stop solution for digital transformation. The partnership combines OMRON’s OT products, such as sensors, controllers, servo motors, safety equipment and robots, with Cognizant’s IT capabilities, including cloud, AI, IoT, and digital twin technologies.
Through this collaboration, the companies provide a distinctive capability to achieve flexible and agile operational excellence. This includes consultancy, on-site implementation, operation, and maintenance. Target sectors for the joint capability include Automotive, Semiconductor, Electronics, Industrial Manufacturing, Life Sciences and Consumer Goods industries.
Combining the capabilities of both companies, OMRON and Cognizant strive to establish a unique business model that addresses on-site and management issues through continuous IT-OT analysis and improvements. This IT-OT integration will leverage both companies’ strengths to promote sustainable manufacturing, enhancing productivity, improving workforce efficiency and lowering greenhouse gas emissions.
OMRON’s broad product lineup (more than 200,000 SKUs) gathers high-quality field data for Cognizant’s Asset Performance Excellence (APEx) platform and its Industry 4.0/5.0 maturity assessment tool, OnePlant™. This data, combined with management information, helps analyse IT-side issues and prioritise improvements from a management perspective. Results can be fed back via OMRON’s control application and the i-BELT data utilisation service, working with customers to address on-site challenges linked to management issues in a comprehensive manner.
“OMRON is the only manufacturer of control equipment in the world that owns all the equipment used in the production line. Cognizant, on the other hand, is one of the world’s leading global IT services companies supporting the digital transformation of a wide range of industries with advanced digital technologies such as AI, IoT, and cloud,” said Junta Tsujinaga, CEO of OMRON Corporation. Through this partnership, we will promote the integration of IT and OT to solve urgent issues faced by manufacturing sites, such as significantly improving productivity, reducing operational losses, and speeding up management decisions. The two companies will work together to promote sustainable cutting-edge manufacturing of the future.”
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Massive 3.6 lakh MTPA (Metric Tons Per Annum) capacity plant set to redefine wire manufacturing with advanced tech, sustainable practices.
Bansal Wire Industries Ltd. (BWIL), a stainless steel wire manufacturer, inaugurated its largest cutting-edge facility in Dadri. With a current production capacity of 3.6 lakh MTPA, the facility is poised to scale up to 4.2 lakh MTPA by H1 FY26. BWIL’s total infrastructure is capable of supporting up to 6 Lakh MTPA. The plant positions Bansal Wire at the forefront of the steel wire industry.
The facility is designed to serve high-growth sectors such as Automotive, Agriculture, Power & Transmission, Construction, and General Engineering.
The facility features solar power generation, rainwater harvesting, energy-efficient machinery, and an acid-free wire cleaning process. An on-site Effluent Treatment Plant (ETP) and extensive landscaping reinforce its green footprint.
The plant houses a fully equipped R&D Centre to develop high-performance wires like Induction Tempered, Oil Tempered, LRPC, and Brass Coated Reinforced Wires for key sectors including automotive, construction, agriculture, and power.
The new plant is designed to meet international benchmarks in automation, environmental compliance, and worker safety. Key features include:
· Advanced Automation: Equipped with high-speed precision machines and a soon-to-be-launched R&D centre for next-gen product development.
· Green Manufacturing: Integration of solar power systems, rainwater harvesting, zero-acid sand belt cleaning, and a robust Effluent Treatment Plant (ETP) to minimize environmental impact.
· Excellent Certifications: ISO 9001 and IATF 16949 compliant, with ISO 14001 and ISO 45001 certifications underway — ensuring quality, safety, and environmental standards.
· Local Empowerment: The plant has generated hundreds of direct and indirect employment opportunities and is committed to uplifting surrounding communities through skill training and infrastructure support.
The facility will soon commence manufacturing a wider range of premium and industrial-grade wires, including:
· Induction Tempered Wire
· Oil Tempered Wire
· Brass Coated Hose Reinforced Wire
· Low Relaxation Pre-Stressed Concrete (LRPC) Wire
· Tyre Cord Wire
These products are expected to meet both domestic and export demands, particularly in critical sectors like construction, transport, and industrial automation.
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Superslides and Apex Dynamics partner to deliver precise, high-performance motion control solutions. Superslides’ linear motion components with Apex Dynamics’ advanced gearboxes enhance efficiency, energy savings, and Industry 4.0 readiness across robotics, CNC machinery, automated warehousing, and smart manufacturing.Superslides and Apex Dynamics partner to deliver precise, high-performance motion control solutions. Superslides’ linear motion components with Apex Dynamics’ advanced gearboxes enhance efficiency, energy savings, and Industry 4.0 readiness across robotics, CNC machinery, automated warehousing, and smart manufacturing.
S uperslides and Apex Dynamics forge a partnership to deliver automation with accuracy. This collaboration merges the strengths of two industry leaders to deliver unparalleled precision and performance in motion control systems, paving the way for innovations across robotics, CNC machinery, automated manufacturing, and more.
Superslides, a producer of linear guides and ballscrews in India, is renowned for its precision engineering and durability. Their technology is used for applications requiring linear motion accuracy, from high-precision CNC machines to industrial robotics. Apex Dynamics provides expertise in high-performance planetary and helical gearboxes, known for delivering exceptional torque and speed regulation with minimal backlash and efficiency losses.
Combining the accuracy of Superslides’ linear motion components with Apex Dynamics’ advanced gearboxes creates an ideal solution for industries demanding precise, repeatable motion and high energy efficiency.
Industries today are under constant pressure to improve productivity, streamline operations, and maximise ROI. The partnership between Superslides and Apex Dynamics addresses these challenges by offering solutions that:
Enhance operational precision: SuperSlides’ ballscrews and linear guides provide unparalleled positioning accuracy, while Apex Dynamics’ gearboxes ensure seamless speed and torque control. Together, they eliminate inefficiencies, reduce machine downtime, and increase throughput.
Improve energy efficiency: The combined technology minimises power consumption through efficient load distribution and reduced mechanical losses, ultimately lowering operating costs.
Boost machinery longevity: With Apex Dynamics’ gearboxes handling torque demands efficiently and SuperSlides’ linear guides providing stable, accurate motion, this collaboration offers robust machinery that withstands intensive industrial applications.
Support Industry 4.0 compatibility: Both companies design products with advanced connectivity in mind, enabling integration into smart factories and IoT-enabled systems, making them futureready for the demands of Industry 4.0.
Application examples Robotics: Robotics require precision movement and smooth acceleration/deceleration. The Superslides and Apex Dynamics solutions provide optimal control, allowing robots to handle intricate tasks with consistent accuracy.
CNC Machinery: CNC systems benefit significantly from the highprecision ballscrews and reliable load support of linear guides. Paired with a gearbox from Apex Dynamics, CNC machines achieve higher productivity rates and accuracy, even in hightorque applications.
Automated Warehousing: For automated warehouse systems, where speed, accuracy, and load handling are key, the synergy of these technologies allows for smoother and more reliable motion control, enhancing throughput without compromising precision.
The Superslides and Apex Dynamics collaboration is a substantial leap in motion control technology for offering solutions that drive efficiency, precision, and productivity. Together, they bring an ecosystem of products that empower industries to meet the complex challenges of modern manufacturing, from robotics and CNC machining to advanced automation systems.
This partnership exemplifies how collaboration can yield innovative, integrated solutions to redefine industry standards, positioning Superslides and Apex Dynamics at the forefront of the motion control revolution.
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Mobil™ celebrates 150 years of excellence, offering high-performance lubricants that improve efficiency, sustainability, and productivity in diverse industries worldwide.
As India strides toward its vision of Viksit Bharat 2047 and aims to become a USD 30 trillion economy with a per-capita income of USD 18,000-20,000 by the year 2047, manufacturing emerges as a pivotal force. Ranked as the world’s third most sought-after manufacturing destination, India holds the potential to achieve $1 trillion in exports by 2030. However, realising these ambitious goals necessitates streamlining operations, boosting efficiencies, and fostering sustainable practices to meet the surging demands of a dynamic global market.
Lubrication plays a key role in the smooth operation of machinery, fewer breakdowns, and greater machine longevity. As machinery evolves, becoming more sophisticated and operating in ever-harsher environments, the demand for specialised, high-performance lubricants grows. Effective lubrication reduces wear, minimises downtime, and optimises energy consumption, allowing industries to achieve peak performance and sustainability.
Mobil™ has recently launched its new campaign, ‘Fill with Mobil™’, which celebrates a legacy of over 150 years of collaborative excellence and industry-leading lubrication solutions. Businesses who choose to ‘Fill with Mobil™’ fill their machines with expertise, innovation, and unwavering support. Across diverse sectors like mining, plastics, cement, energy, and construction, high-performance lubricants of Mobil™ are tailored to empower businesses to achieve peak productivity and exceed expectations.
MobilTM’s technical services provide unparalleled insights and customised maintenance solutions to improve performance, ensuring that every dream, ambition, and groundbreaking idea receives the support it needs to thrive.
For over 150 years, Mobil™ has partnered with trailblazers across the globe, ensuring machines perform at their best, saving time, money, and energy. The customers of Mobil™ are industry leaders and pioneers who continually transform their fields through unmatched expertise and innovation. Mobil™ honours their mastery and shared commitment to excellence by delivering lubrication solutions grounded in collaboration, protection, and outstanding performance.
Mobil™ tries to understand the customers’ unique needs, recognising their deep expertise in the business. Their tailored solutions provide lubrication that optimises machine performance and boosts productivity. When customers Fill with Mobil™, they gain a lubricant and a trusted partner, providing transformative support that fuels progress.
The range of industrial oils and greases of Mobil™ is designed to protect equipment, even in the harshest conditions. From extreme heat to heavy loads and challenging environments, Mobil™ solutions provide peak reliability, extending maintenance intervals and powering through every challenge with precision and resilience.
Mobil™ industrial mineral or synthetic lubricants are created by collaborating with leading equipment builders. Through deep engagement, Mobil™ anticipate trends, understands complex requirements, and crafts lubricants with precision, enabling exceptional performance for today’s sophisticated machinery.
They have 35,000+ endorsements from Original Equipment Manufacturers, which testify to the quality of their products. These relationships embody trust, mutual respect, and a shared goal: to create solutions that let businesses achieve more than they imagined possible.
Mobil™ stands as a testament to endurance, innovation, and partnership. As we advance into a future driven by ambition and transformation, Mobil™ remains committed to supporting industries and individuals who dare to dream and push boundaries. Through expertise, collaboration, and world-class solutions, Mobil™ continues to empower every machine, industry, and person who trusts in their products. Together, the aim is to build a legacy of excellence, drive progress, and forge a path toward limitless possibilities. When customers associate with Fill with Mobil™, they assure reliability and a promise of unparalleled performance.
(Exxon Mobil Corporation has numerous affiliates, including ExxonMobil, Exxon, Esso and Mobil. For convenience and simplicity, those terms and references to “corporation”, “company”, “ExxonMobil”, “EM”, and other similar terms are used for convenience and may refer to one or more specific affiliates or affiliate groups.)
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Metallurgy and materials testing is critical in the aerospace industry, where lightweight design is directly tied to material selection. Ensuring aircraft safety and performance requires rigorous testing and validation, with simulation results guiding design decisions. K S Manoj, Head of Business Development, Industrial Quality Solutions at ZEISS India, highlights the significance of lightweight materials in aerospace and their impact on sustainability and decarbonisation.
Lightweighting remains a significant challenge in the aerospace industry’s efforts to achieve sustainability and decarbonisation. Efforts to reduce weight have been ongoing year after year, and Carl Zeiss is playing a key role in enabling these reductions.
The company employs various technologies to drive lightweight innovations, including shape analysis and metallurgical property assessments. These efforts align with global initiatives undertaken by countries and corporations to enhance efficiency and sustainability in aerospace.
Metallurgy and materials testing is critical in aerospace, as lightweight is closely tied to material properties. While reducing weight is crucial, we cannot ignore safety parameters. The objective is to manufacture aircraft as light as possible while ensuring they function as expected based on simulation results.
Carl Zeiss contributes to this process through digital image correlation technology, enabling the analysis of materials at multiple levels, ranging from small test samples (coupons) and subcomponents to full-scale aircraft. The company’s video correlation solutions support tensile, compression, and shear tests, along with structural assessments conducted with high precision.
Carl Zeiss provides quality assurance solutions supporting the aerospace, defence, and space exploration industries.
Carl Zeiss integrates new product developments with the shop floor’s efficient manufacturing and production processes. The company understands the market dynamics, where industries face increasing pressure to enhance efficiency, reduce carbon footprints, and maximise return on investment (ROI). With fragmented market trends and evolving complexities in additive and conventional manufacturing, Carl Zeiss combines various technologies with software-defined solutions to streamline production.
For instance, the company works with carbon fibre structures measuring three meters by four meters in large-area scanning. If a component’s shape or structural integrity requires inspection at its core, large-area scanning enables precision measurements down to 100 or 150 microns.
Dent analysis assesses wear rates in the Maintenance, Repair, and Overhaul (MRO) industry. Portable scanners analyse surfaces, comparing current wear conditions with previous maintenance records to ensure accurate tracking of component degradation.
Indian companies have received global orders for cowls and engine covers, requiring 100% inspection. Advanced scanning solutions help meet this demand. Software-driven solutions eliminate the need for physical clamps, employing virtual clamping instead. The 3D full-field evaluation systems collect data from multiple machines, ensuring precise quality assessments.
Carl Zeiss has hardware and software solutions for aerospace companies. With the increasing demand for blade manufacturing in the aerospace and energy sectors, the company’s solutions cover the entire production process, including wax pattern creation, casting, machining, coating, and validation.
Surface finish is a critical factor in aerospace applications. Carl Zeiss employs X-ray inspection techniques to analyse small blades for porosity and cracks before they are deployed in flight operations.
In conventional metrology, speed and accuracy have always posed challenges in aerospace manufacturing. High-speed measurements often come at the cost of precision, while high accuracy traditionally requires slow processing times.
Carl Zeiss has developed advanced Coordinate Measuring Machine (CMM) technologies for high-speed, high-precision measurements. While traditional CMMs operate at lower speeds to ensure accuracy, Carl Zeiss’ solutions complete precise measurements in 10 to 20 seconds. This accelerated scanning process reduces inspection times by up to 70%, significantly enhancing manufacturing efficiency.
Using a rotary table, entire blade profiles, including critical edge profiles, can be measured in a single sweep. Accuracy levels range between 1 and 2.5 microns, bridging the gap between manufacturing speed and metrology precision.
Carl Zeiss offers optical measurement technologies for those looking to optimise inspection efficiency. Traditional inspections, which typically require 45 minutes, can now be completed in just four minutes using these solutions. Additionally, software tools capture data from multiple processes, presenting insights through dashboard displays and allowing for real-time monitoring of components and workflows.
The Indian aerospace market is witnessing rapid growth. As commercial aircraft production rebounds globally, the demand for high-quality components has increased. With more aircraft entering production, the need for precision equipment and quality assurance solutions is rising accordingly.
India is also experiencing expansion in space exploration. Companies in Chennai and Hyderabad are leveraging additive manufacturing for technological advancements. The country has positioned itself as a global leader in satellite technology, demonstrating expertise in space missions and satellite launches. India’s progress in aerospace technology and manufacturing strengthens its standing as a key player in the global market, and Carl Zeiss is poised to help India rise in this sector.
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Aerospace and defence require assembling cutting-edge components and powering mission-critical defence systems; every component and process must perform flawlessly under pressure. Chicago Pneumatic (CP) understands this reality better than most. Thus, their air compressors are engineered to deliver reliability, efficiency, and innovation.
Air compressors are the unsung heroes of aerospace manufacturing. Compressors are integral to the production line, whether it’s driving pneumatic tools for assembling fuselage panels or providing clean, dry air for surface preparation before coating. Take screw compressors of Chicago Pneumatics, for instance—designed for continuous operation, they deliver a steady flow of compressed air that keeps production moving without interruption. This reliability is non-negotiable for a sector where downtime can cost millions.
In composite material production, a cornerstone of modern aircraft design shines. These systems eliminate the risk of contamination, ensuring that lightweight, high-strength materials meet the stringent quality standards required for flight. Picture a factory floor where the consistent power of compressors supports every rivet, cut, and cured composite part. That’s the reality Chicago Pneumatic was able to achieve.
Chicago Pneumatic is keeping pace with the aerospace and defence sector while pushing it forward. CP’s variable speed drive (VSD) compressors adapt to demands in real time, cutting energy waste and reducing operational costs. In an industry increasingly focused on sustainability, this efficiency aligns with the goals of both manufacturers and defence agencies looking to minimise their environmental footprint without compromising capability.
Air treatment solutions offered by Chicago Pneumatics further enhance this value proposition. Filtering out contaminants like dust and oil protects sensitive systems and extends equipment life, crucial for aerospace clients where precision components can’t afford a speck of impurity. This solution saves space, reduces maintenance, and keeps operations running smoothly.
For over 120 years, Chicago Pneumatic has built a reputation for performance and reliability. Their compressors have powered iconic projects—from the Apollo missions to modern aircraft assembly lines. They bring the same legacy to the aerospace and defence sector with a passion for innovation and commitment.
As the aerospace and defence industry advances with innovations like eVTOL aircraft and next-generation space technology, Chicago Pneumatic is prepared to drive progress and lead the way. Chicago Pneumatic’s R&D teams are developing compressors to support emerging applications, including advanced manufacturing techniques and sustainable defence systems.
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