Akyapak
Akyapak

Do you want to advertise here? Contact us

LMW
LMW

Do you want to advertise here? Contact us

Inductive moulds pre-heating: no more open flames inside plants
.

Inductive moulds pre-heating: no more open flames inside plants

January 12, 2024 7:54 pm

Metal forming is an ever-changing world, with innovations in materials and alloys that lead to new requirements in production processes. However, mould pre-heating is often carried out with obsolete and unsafe techniques.

Traditional mould heating methods
Mould pre-heating requires continuous supervision of specialised personnel, and they have several safety disadvantages: Induction furnaces, despite their efficacy, involve risky handling of hot and heavy moulds, coupled with their bulky, expensive nature. Open flame burners, while common, present enormous dangers due to the use of combustible gases indoors and fail to ensure uniform mould heating.

Other alternative methods do not present safety issues but usually have long warm-up times or very low heating temperatures.

The principle of electromagnetic induction
Magnetic induction transfers energy safely and efficiently from a coil to any ferromagnetic material. The energy transferred to the target is transformed into heat, directly generated in the metal itself. This allows for the maximisation of heating performance compared to any other method, thus avoiding energy waste.

Advertising

OEM Android App

Your future advertising space? Our media data

Inductive technology in moulds pre-heating
Atos Induction has exploited the benefits of magnetic induction to create a patented innovative induction heating method dedicated to metal forming. The induction moulds’ pre-heating system consists of a flat coil powered by a control system that manages the heating process.

This innovative solution overcomes all the disadvantages of traditional heating methods by safely using induction heating. The solution improved traditional heating methods by employing induction heating blankets, mitigating various drawbacks. It reduces heating time by minimising thermal inertia and expediting heat transfer. With inherent energy efficiency, it ensures optimal use of power. Moreover, it achieves uniform heating by directly generating heat within the material. The system offers automated control, either timed or temperature-regulated, eliminating the necessity for constant operator supervision. Its user-friendly nature requires no specialised skills—simply placing the blanket on the mould surface initiates heating. It prioritises safety by eliminating combustible gases and open flames during operations.

Atos Induction’s patent presents an innovation in occupational safety within the moulding industry, making it possible to eliminate the use of hazardous and increasingly expensive combustible gases.

http://atosinduction.com

Cookie Consent

We use cookies to personalize your experience. By continuing to visit this website you agree to our Terms & Conditions, Privacy Policy and Cookie Policy.

Webinar
Webinar

Do you want to advertise here? Contact us

Absolent
Absolent
OEM Update QR Code
OEM Update QR Code

Events

amtex
amtex
Fastener Fair India
Fastener Fair India
Himtex 2024
Himtex 2024
Oil & Gas Digital Transformation Africa 2024
Oil & Gas Digital Transformation Africa 2024
Mototech24 Pune
Mototech24 Pune
Pharma India Expo
Pharma India Expo
World of Photonics India
World of Photonics India
IFFE Expo
IFFE Expo
India Essen Welding and Cutting Expo
India Essen Welding and Cutting Expo
Logimat India
Logimat India

eMagazine July 2024

eMagazine July 2024
eMagazine June 2024

Do you want to advertise here? Contact us

Our Sponsors

B&R Automation
B&R Automation
Pragati Gears
Pragati Gears
Carl Zeiss India
Carl Zeiss India
STMCNC
STMCNC
Angel India
Angel India
AMF
AMF
Mallcom
Mallcom
Linear Ways
Linear Ways
igus
igus
Delta Electric
Delta Electric
Ravik Engineers Private Limited
Ravik Engineers Private Limited
Fagor Automation
Fagor Automation
Super Slides
Super Slides
IMTMA- IMTEX 24
IMTMA- IMTEX 24
Autonics
Autonics
ACE Micromatic Group
ACE Micromatic Group
Chicago Pneumatic Tools
Chicago Pneumatic Tools
MMC Hardmetal Pvt Ltd
MMC Hardmetal Pvt Ltd
Mennekes
Mennekes
TruCut
TruCut
amtex-expo
amtex-expo
LMW
LMW
Fietest
Fietest
Filtermist
Filtermist
Exon mobil
Exon mobil
XPS
XPS
Shot Blasting
Shot Blasting